Primary funding for the work was provided by the Electron Microscopy of Soft Matter Program from the Office of Science, Office of Basic Energy Sciences, Materials Sciences and Engineering Division of the U.S. Department of Energy under Contract No. DE-AC02-05CH11231. The battery assembly portion of the project was supported by the BATT program from the Vehicle Technologies program, through the Office of Energy Efficiency and Renewable Energy under U.S. DOE Contract DE-AC02-05CH11231. Hard X-ray microtomography experiments were performed at the Advanced Light Source which is supported by the Director, Office of Science, Office of Basic Energy Sciences, of the U.S. Department of Energy under Contract No. DE-AC02-05CH11231. Katherine J. Harry was supported by a National Science Foundation Graduate Research Fellowship.

1. Electrolyte Preparation
<ol>
	<li>Synthesize a 240 kg/mol &#8211; 260 kg/mol poly(styrene) - block - poly(ethylene oxide) copolymer (SEO) using anionic polymerization.
	<ol>
		<li>Perform all additional sample preparation in an Argon glovebox where the water and oxygen levels are controlled and remain &#60;5 ppm.</li>
		<li>Dissolve 0.3 g of polymer in anhydrous N-methyl-2-pyrrolidone (NMP) with dry lithium bis(trifluoromethane)sulfonimide (LiTFSI) salt. Use a LiTFSI salt to SEO mass ratio of 0.275 and an N...

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Hard X-ray microtomography is especially well-suited for air-sensitive samples, like many electrochemically active materials, since the X-rays can penetrate through protective pouch material, enabling facile imaging of the sample without exposure to air. Perhaps the most valuable characteristic of this imaging technique is that the penetrating X-rays allow the user to see inside of the sample without destroying it. Most common imaging techniques, like scanning electron microscopy and traditional optical microscopy, can o...

Researchers are actively investigating battery chemistries with theoretical energy densities over an order of magnitude larger than traditional lithium-ion batteries.1,2 These high-energy-density batteries will make electric vehicles more competitive with their gasoline-powered counterparts.3 However, these new chemistries have several failure modes that preclude their use in commercial technologies. For example, these battery chemistries require a lithium metal anode to achieve large enhancements in energy density; unfortunately, lithium metal is prone to dendrite growth as lithium ions are reduced at the anode surface during charging.4-9 Additionally, breakage of active particles in the cathode and poor adhesion within the battery can cause cell failure.10
Many modes of battery failure occur on the micrometer scale. However, most battery materials are air sensitive making sample preparation for analysis by electron microscopy and traditional optical microscopy difficult. Synchrotron hard X-ray microtomography allows one to visualize the interior of a battery without disassembly.11-14 Furthermore, the technique produces a three-dimensional (3D) reconstruction of the assembled cell making it easy to find locations of failure.15 Finding robust techniques that enable researchers to develop the scientific understanding required to accurately predict the lifetime of a battery is critical for the design of next generation battery technologies. The procedure discussed herein will specifically demonstrate how one can prepare and image model batteries to study the growth of lithium metal dendrites through solid polymer electrolyte membranes.
Computed tomography (CT) scanning is not a new technique and has been used frequently for failure analysis in industry. Synchrotron-based X-ray microtomography is advantageous because the high brightness and flux of the source allow collection of images with high resolution and good signal to noise in a much shorter amount of time.16 Additionally, one can take advantage of the X-ray energy resolution to image at energies around a chemical species&#8217; absorption edge, causing the components containing that chemical species to be identified.17 It was found that the synchrotron source provides sufficient flux to achieve good contrast between lithium metal and solid polymer electrolyte membranes enabling one to image lithium metal dendrites.15
The study discussed herein uses a high modulus, block copolymer electrolyte membrane.18 These high modulus membranes suppress lithium dendrite growth, lengthening the lifetime of batteries.19,20 However, dendrites still eventually puncture the membrane causing the battery to fail by short-circuit. It is important to understand the nature of dendrite formation and growth in these high modulus electrolyte membranes in order to design strategies to prevent their growth.

<table border="0" cellpadding="0" cellspacing="0">
	<tbody>
		<tr>
			<td>Anhydrous N-methyl-2-pyrrolidone&#160;</td>
			<td>MILLIPORE</td>
			<td>MX1396-7</td>
			<td></td>
		</tr>
		<tr>
			<td>Lithium bis(trifluoromethane)sulfonamide</td>
			<td>MILLIPORE</td>
			<td>8438730010</td>
			<td></td>
		</tr>
		<tr>
			<td>Lithium metal</td>
			<td>FMC Lithium</td>
			<td>None</td>
			<td>Lectro Max 100</td>
		</tr>
		<tr>
			<td>Pouch material</td>
			<td>MTI Corporation</td>
			<td>EQ-alf-400-7.5M</td>
			<td></td>
		</tr>
		<tr>
			<td>Nickel tabs</td>
			<td>MTI Corporation</td>
			<td>EQ-PLiB-NTA3</td>
			<td></td>
		</tr>
	</tbody>
</table>

failure analysis of batteries using synchrotron-based hard x-ray microtomography

Imaging morphological changes that occur during the lifetime of rechargeable batteries is necessary to understand how these devices fail. Since the advent of lithium-ion batteries, researchers have known that the lithium metal anode has the highest theoretical energy density of any anode material. However, rechargeable batteries containing a lithium metal anode are not widely used in consumer products because the growth of lithium dendrites from the anode upon charging of the battery causes premature cell failure by short circuit. Lithium dendrites can also form in commercial lithium-ion batteries with graphite anodes if they are improperly charged. We demonstrate that lithium dendrite growth can be studied using synchrotron-based hard X-ray microtomography. This non-destructive imaging technique allows researchers to study the growth of lithium dendrites, in addition to other morphological changes inside batteries, and subsequently develop methods to extend battery life.

When the symmetric lithium-lithium cells described above are cycled at 90 &#176;C, the voltage response looks like that shown in Figure 1. Eventually, lithium dendrites will grow through the electrolyte and cause the cell to fail by short circuit. When this happens, the voltage response to the applied current will drop down to 0.00 V. Dendrites, like the one shown in Figure 2 appear in samples that have failed by short circuit. Non-electrolyte spanning dendrites are also found in the sam...

Watch this Scientific Journal Video about Failure Analysis of Batteries Using Synchrotron-based Hard X-ray Microtomography at JoVE.com

Failure Analysis of Batteries Using Synchrotron-based Hard X-ray Microtomography

Synchrotron-based hard X-ray microtomography is used to image the electrochemical growth of dendrites from a lithium metal electrode through a solid polymer electrolyte membrane.

Imaging morphological changes that occur during the lifetime of rechargeable batteries is necessary to understand how these devices fail. Since the advent ...

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8.8K visualizações.  University of California Berkeley. Synchrotron-based hard X-ray microtomography is used to image the electrochemical growth of dendrites from a lithium metal electrode through a solid polymer electrolyte membrane.