﻿fabrication of glass fiber-reinforced polymer (gfrp) composite laminates by wet hand lay-up/vacuum bag (wlvb) method

Изготовление и оценка механических свойств волокнистых композитных ламинатов

Fiber reinforced polymer composite (FRP) is a type of high-strength material manufactured by mixing fiber reinforcement and polymer matrixes1,2,3. It is widely used in the aerospace4,5,6, construction7,8, automotive9, and marine10,11 industries due to its low density, high specific stiffness and strength, fatigue properties, and excellent corrosion resistance. Common synthetic fibers include carbon fibers, glass fibers, and aramid fibers12. Glass fiber was chosen for investigation in this paper. Compared to traditional steel, glass fiber reinforcement composite laminates (GFRPs) are lighter, with less than one-third of the density, but can achieve a higher specific strength than steel.
The preparation process of FRP includes vacuum-assisted resin transfer molding (VARTM)13, filament winding (FW)14, and prepreg molding, in addition to many other advanced fabrication processes15,16,17,18. Compared to other preparation processes, the wet hand lay-up/vacuum bag (WLVB) process has several advantages, including simple equipment requirements and uncomplicated process technology, and the products are not limited by size and shape. This process has a high degree of freedom and can be integrated with metal, wood, plastic, or foam.
The principle of the WLVB process is to apply greater forming pressure through vacuum bags to enhance the mechanical properties of the prepared laminates; the production technology of this process is easy to master, making it an economical and simple composite material preparation process. This process is completely manual, and it is greatly influenced by the skills of preparation personnel. Therefore, the products are prone to defects such as voids and uneven thickness, leading to unstable qualities and mechanical properties of the laminate. Hence, it is necessary to describe the WLVB process in detail, finely control steps, and quantify material proportion, in order to obtain a high stability of mechanical properties of laminates.
Most researchers have studied the quasi-static19,20,21,22,23 and dynamic behavior24,25,26,27,28, as well as the property modification29,30 of composite materials. The volume fraction ratio of fiber to matrix plays a crucial role in mechanical properties of FRP laminate. In an appropriate range, a higher volume fraction of fiber can improve the strength and stiffness of FRP laminate. Andrew et al.31 investigated the effect of fiber volume fraction on the mechanical properties of specimens prepared by the fused deposition modeling (FDM) additive manufacturing process. The results showed that when the fiber volume fraction was 22.5%, the tensile strength efficiency reached its maximum, and a slight improvement in strength was observed as the fiber volume fraction reached 33%. Khalid et al.32 studied the mechanical properties of continuous carbon fiber (CF)-reinforced 3D-printed composites with diverse fiber volume fractions, and the results showed that both tensile strength and stiffness were improved with the rise in fiber content. Uzay et al.33 investigated the effects of three fabrication methods-hand lay-up, compression molding, and vacuum bagging-on the mechanical properties of carbon fiber-reinforced polymer (CFRP). The fiber volume fraction and void of the laminates were measured, tensile and bending tests were conducted. The experiments showed that the higher the fiber volume fraction, the better the mechanical properties.
Voids are one of the most common defects in FRP laminate. Voids reduce the mechanical properties of composite materials, such as strength, stiffness, and fatigue resistance34. The stress concentration generated around the voids promotes the propagation of micro-cracks and reduces the interface strength between reinforcement and matrix. Internal voids also accelerate the moisture absorption of FRP laminate, resulting in interface debonding and performance degradation. Therefore, the existence of internal voids affects the reliability of composite and restricts their wide application. Zhu et al.35 investigated the influence of void content on the static interlaminar shear strength properties of CFRP composite laminates, and found that a 1% increase in void content ranging from 0.4% to 4.6% led to a 2.4% deterioration in interlaminar shear strength. Scott et al.36 presented the effect of voids on damage mechanism in CFRP composite laminates under hydrostatic loading using computed tomography (CT), and found that the number of voids is 2.6-5 times the number of randomly distributed cracks.
High-quality and reliable FRP laminates can be manufactured by using an autoclave. Abraham et al.37 manufactured low-porosity, high-fiber content laminates by placing a WLVB assembly in an autoclave with a pressure of 1.2 MPa for curing. Nevertheless, the autoclave is a large and expensive piece of equipment, resulting in considerable manufacturing costs. Although the vacuum-assisted resin transfer process (VARTM) has been in use for a long time, it has a limit in terms of the time cost, a more complicated preparation process, and more disposable consumables such as diversion tubes and diversion media. Compared with the WL process, the WLVB process compensates for insufficient molding pressure through a low-cost vacuum bag, absorbing excess resin from the system to increase the fiber volume fraction and reduce the internal pore content, thereby greatly improving the mechanical properties of the laminate.
This study explores the differences between the WL process and the WLVB process, and details the meticulous process of the WLVB process. The fiber volume content of laminates was calculated by the formula method, and the results showed that the fiber volume content of WL laminates was 42.04%, while that of WLVB laminates was 57.82%, increasing by 15.78%. The mechanical properties of laminates were characterized by tensile and impact tests. The experimental results revealed that with the WLVB process, the strength and modulus of the laminates were enhanced by 17.4% and 16.35%, respectively, and the specific absorbed energy was increased by 19.48%.

В центре внимания автора: Повышение качества ламината из волокнистого композита с помощью процесса укладки мокрой рукой / вакуумного пакета 

Измерение механических свойств армирующих стекловолокно полимерных композиционных ламинатов, полученных различными технологическими процессами

Our research focuses on enhancing the interface toughness and impaired resistance of fiber composites. We are trying to improve the impaired resistance of fiber composites by incorporating nanoparticles. One of the most common challenges in fiber composite fabrication is the lack of repeatability.Through precise control of the fabrication depth and quantification of material proportions, we can obtain laminates with very stable mechanical properties. This approach ensures highly repeatable test result across different batches. The eWLB process for fabricating composite laminates use a vacuum bag to remove air bubbles.Compared to other processes, this process has lot of advantages. It requires simple equipment, involves process technologies that is not complicated, and the products are also not limited by size or shape.

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Fabrication of Glass Fiber-Reinforced Polymer (GFRP) Composite Laminates by Wet Hand Lay-Up/Vacuum Bag (WLVB) Method  

Изготовление композитных ламинатов из армированного стекловолокном полимера (GFRP) методом мокрой ручной укладки/вакуумного мешка (WLVB)

Начните с нагревания стеклоткани при температуре 60 градусов Цельсия в течение восьми часов. Затем наклейте на акриловый лист изоляционную пленку, чтобы смола не склеивалась. Расположите форму в зоне укладки.Аккуратно перемешайте смолу и отвердитель в течение пяти минут, прежде чем поместить его в вакуумную камеру, чтобы удалить пузырьки воздуха. Поместите на форму непористую разделительную пленку и закрепите ее скотчем. Затем положите один слой Peel Ply на непористую разделительную пленку.Налейте эпоксидную смолу на пленку и равномерно распределите ее по всей поверхности с помощью скребка. Далее проложите первое волокно ткани на смолу. Прокатайте ткань голым валиком, чтобы обеспечить удаление пузырьков и полное проникновение смолы в ткань.Снова налейте и равномерно распределите смолу по ткани с помощью скребка и продолжайте, пока вся ткань не будет использована. Положите слой Peel Player на ткань и вручную удалите пузырьки воздуха, соскребая в одном направлении. Постелите перфорированную разделительную пленку, а затем ткань для дыхания.Расположите всасывающий канал и дышащую прокладку в стороне. Закрепите круговую термостойкую ленту акриловым листом снаружи формы и прикрепите вакуумный пакет в верхней части устройства, чтобы создать замкнутое пространство. Примените вакуум на 10 часов при комнатной температуре, затем выключите вакуумный насос и поддерживайте покой в течение 14 часов.Полностью отверждите ламинаты при температуре 80 градусов Цельсия в течение 16 часов перед измерением объемной доли волокон. Сравнение ламинатов, изготовленных методом мокрой ручной укладки с использованием вакуумных пакетов и без него, показало, что с помощью вакуумных пакетов объемная доля волокон ламинатов увеличилась на 15,78%, а их средняя толщина уменьшилась до 2,11 мм.

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Engineering

﻿Fabrication of Glass Fiber-Reinforced Polymer (GFRP) Composite Laminates by Wet Hand Lay-Up/Vacuum Bag (WLVB) Method

Measuring the Mechanical Properties of Glass Fiber Reinforcement Polymer Composite Laminates Obtained by Different Fabrication Processes

The traditional wet hand lay-up process (WL) has been widely applied in the manufacturing of fiber composite laminates. However, due insufficiency in the ...

Impact Property Characterization of Glass Fiber-Reinforced Polymer (GFRP) Composite Laminates

Характеристика ударопрочных свойств композитных ламинатов из армированного стекловолокном полимера (GFRP)

Tensile Property Characterization of Glass Fiber-Reinforced Polymer (GFRP) Composite Laminates

Характеристика свойств при растяжении композитных ламинатов из армированного стекловолокном полимера (GFRP)