Name: laboratory production of biofuels and biochemicals from a rapeseed oil through catalytic cracking conversion
Uploaded: 2016-09-02T15:00:00
Description: Watch this Scientific Journal Video about Laboratory Production of Biofuels and Biochemicals from a Rapeseed Oil through Catalytic Cracking Conversion at JoVE.com

저자는 합성 원유를 공급하는 자사의 기술 지원 CanmetENERGY 기술 센터 및 Suncor는 에너지 Inc.의 분석 실험실을 감사드립니다. 이 연구의 일부 자금은 캐나다 천연 자원 및 프로젝트 ID의 A22.015와 에너지 연구 개발 (PERD) 캐나다의 부서 간 프로그램의 정부에 의해 제공되었다. 이순신 장은 그의 자연 과학 및 2016년 1월에서 2015년 1월까지 캐나다 방문 원정대의 공학 연구위원회 (NSERC)을 인정하고 싶습니다.

주의 : 재료를 사용하기 전에 모든 관련 물질 안전 보건 자료 (MSDS)를 참조하십시오. 배출 한 fumehood에서 발생한다 적절한 개인 보호 장비 (안전 안경, 장갑, 바지, 폐쇄 발가락 신발, 실험실 코트), 그리고 개방, 전송 및 원유 샘플의 처리를 입고있는 동안 원유 샘플 작업 만 수행해야합니다. 가열 된 탄화수소 공기 가연성 일 수 있으며, 반응계 신중 원유 혼합물로 사용 전에 누설 체크한다. 반응기를 750 ° C의 높은 ?...

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여기에 설명 된 프로토콜 균열 공급 오일 및 촉매 재생을 시뮬레이션 유동화 촉매 입자의 배치를 함유하는 단일 반응기의 반복 연산을 이용한다. 오일을 유동층의 하부에 가까운 선단 가진 분사기 튜브를 통해 예열 상부로부터 공급되는 금한다. 접촉 분해 후 생성 된 증기는 응축되어 수신기에서 수집하고, 수집 된 액상 제품이어서 다른 비점 범위의 분획의 수율을 결정하도록 시뮬레이션 된 증?...

바이오 매스 유래 원료로부터 운송 연료를 생산하는 효율적이고 경제적 인 수단을 찾을 수있는 모두 민간 및 공공 부문에서 강력한 글로벌 관심이있다. 이 관심은 온실 가스 (GHG) 배출과 지구 온난화 관련 공헌에 석유 화석 연료 연소의 실질적인 기여를 통해 일반적인 관심사에 의해 구동된다. 또한, 신 재생 국내 액체 연료와 해외 생산 석유를 대체하는 북미와 유럽에서 강력한 정치적 의지가있다. 2008 년 바이오 연료는 세계 수송 연료 (1)의 1.8 %를 제공했다. 많은 선진국에서, 바이오 가까운 미래이 석유 연료의 10 %가 6 %로 교체하는 것이 필요하다. 캐나다에서는 규정 3. 유럽의 신 재생 에너지 지침 (RED)도 유럽 연합 (EU) 트랜스에 대한 10 %의 재생 에너지 목표를 의무화하고있다 2010년 12월 15일 시작 가솔린 5 %의 평균 재생 연료의 컨텐츠를 필요2020 4에 의해 포트 부문. 문제는 개발 및 바이오 매스에서 대체 가능한 운송 연료를 생산하기 위해 가능한 경제 경로를 보여왔다. 생물 소스는 나무 조각, 숲 폐기물, 농업 잔류 물과 같은 중성 지방 기반의 식물성 오일과 동물성 지방 등의 바이오 매스뿐만 아니라 폐 식용유와 셀룰로오스 바이오 매스를 포함한다. 지난 20 년간 연구가 사용한 바이오 매스 유래의 오일 처리의 평가에 집중하고 통상 (FCC) 5 유체 촉매 크래킹 - (12), 석유 정제에 가솔린 대부분 생산을 담당하는 기술. 이 연구에서 우리의 새로운 접근 방식은 오일 샌드 역청 유래 원료와 혼합에 공동 처리 카놀라 오일입니다. 일반적으로, 역청이 같은 합성 원유로 정제 원료를 생산, 정제하기 전에 업그레이드해야합니다 (SCO)의 처리 경로가 온실 가스 emissi의 68~78%를 차지, 특히 에너지 집약적 인격적기능 캐나다의 총 온실 가스 배출량 (14)의 2.6 %를 구성하는 2011 년 SCO 생산 (13),에서. 바이오 연료 생산이 훨씬 적은 탄소 배출량을 포함하기 때문에 biofeed 업그레이드 HGO의 일부를 교체, 온실 가스 배출을 감소시킬 것이다. 는 캐나다와 미국이 풍부하기 때문에 카놀라 오일은이 연구에서 선택된다. 이 원료는 FCC 성능이나 제품 품질에 영향을 미칠 수있는 황, 질소 및 금속의 내용 무시할 동안 HGOs 마찬가지의 밀도 및 점도를 갖는다. 또한,이 코 프로세싱 옵션은 작은 추가적인 하드웨어 또는 정제의 수정을 요구할 것이고, 따라서, 기존의 정제 인프라 활용을 허용하는 것처럼 상당한 기술적 및 경제적 이점을 제공한다. 또한, 고도의 방향족 역청이 직쇄 매스 상대와 공동 피드를 처리 할 때 제품의 품질 향상을 일으킬 수 가능성이 시너지 효과가있을 수있다. 그러나, 공동 처리중요한 기술적 과제를 포함한다. 높은 산소 함량, 파라핀이 풍부한 조성물, 석유 공급 원료와의 호환성, 오염 가능성 등 이러한 바이오 피드의 독특한 물리적, 화학적 특성을 포함 이 연구는 촉매 분해를 통해 카놀라유에서 실험실 규모에서 바이오 연료의 생산을위한 상세한 프로토콜을 제공합니다. 완전 자동화 된 반응 시스템 - 실험실 테스트 유닛 (LTU) 등이 작품에 언급 된 15 -이 작업에 사용되는이 기기의 작동 개략적 방법 1은 그림.. 이 LTU는 실험실 FCC 연구를위한 업계 표준이되었습니다. 이 연구의 목적은 GHG 배출 경감을 목표로 연료 및 화학 물질을 생산하는 카놀라유 크래킹에 대한 LTU의 적합성을 테스트하는 것이다. <img alt="그림 1" src="/files/ftp_upload/54390/54390fig1.jpg" /> 그림 1 : 개념 illustratio의 흐름 선을 표시하는 반응. 그림의 n은 촉매, 사료, 제품 및 희석제. <a href="https://www.jove.com/files/ftp_upload/54390/54390fig1large.jpg" target="_blank">이 그림의 더 큰 버전을 보려면 여기를 클릭하십시오.</a>

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		<tr height="168">
			<td height="168" style="height:168px;width:231px;">Advanced Cracking Evaluation (ACE) Unit</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;">ACE R+ 46</td>
			<td dir="LTR" style="width:309px;">Assembled by Zeton Inc. SN:505-46;&#160; consisting of (1) a reactor; (2) catalyst addition system; (3) feed delivery system;&#160; (4) liquid collection system; (5) gas collection system; (6) gas analyzing system; (7) catalyst regeneration system; (8) CO catalytic convertor; (9) coke analyzing system</td>
		</tr>
		<tr height="126">
			<td height="126" style="height:126px;width:231px;">Reactor (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;">V-105</td>
			<td style="width:309px;">A 1.6 cm ID stainless steel tube having a tapered conical bottom and with a diluent (nitrogen) flowing from the bottom to fluidize the catalyst and also serve as the stripping gas at the end of the run</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Catalyst Addition System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Six hoppers (V-120F, with respective valves) for addition of catalyst for up to 6 runs</td>
		</tr>
		<tr height="126">
			<td height="126" style="height:126px;width:231px;">Feed Delivery System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Consisting of feed bottle (V-100), syringe (FS-115), pump (P-100), and injector (with 1.125 inch injector height, i.e., the distance from the lowest point of the conical reactor bottom to the bottom end of the feed injector)</td>
		</tr>
		<tr height="84">
			<td height="84" style="height:84px;width:231px;">Liquid Collection System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Six liquid receivers (V-110F) immersed in a common coolant bath (Ethylene glycol/water mixture in 50:50 mass ratio) at about &#8211;15 &#176;C in a large tank (V-145)</td>
		</tr>
		<tr height="127">
			<td height="127" style="height:127px;width:231px;">Gas Collection System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Based on water displacement principle; consisting of gas collection vessel (V-150) with a motor-driven stirrer (MTR-100), and a weight scale (WT-100) for weighing the displaced water collected in a beaker (V100)&#160;</td>
		</tr>
		<tr height="101">
			<td height="101" style="height:101px;width:231px;">Gas Analyzing System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Key element being Agilent micro GC (model 3000A) with four capillary columns equipped with respective thermal conductivity detectors (TCDs)&#160;</td>
		</tr>
		<tr height="101">
			<td height="101" style="height:101px;width:231px;">Catalyst Regeneration System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;">V-105</td>
			<td style="width:309px;">Spent catalyst in reactor being burned in situ in air at +700 &#176;C to ensure complete removal of carbon deposited on the catalyst</td>
		</tr>
		<tr height="109">
			<td height="109" style="height:109px;width:231px;">CO Catalytic Convertor&#160; (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">A reactor (V-140) with CuO as catalyst to oxidize any CO and hydrocarbons in exhausted flue gas to CO2 (to be analyzed by IR gas analyzer) and H2O (to be absorbed by a dryer)</td>
		</tr>
		<tr height="46">
			<td height="46" style="height:46px;width:231px;">Coke Analyzing System (ACE)</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Servomex (Model 1440C) IR analyzer for measuring CO2 in exhausted flue gas</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">R+MM Software Suite</td>
			<td style="width:168px;">Kayser Technology Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Including iFIX 3.5&#160;</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Agilent Micro GC</td>
			<td style="width:168px;">Agilent Technologies</td>
			<td style="width:111px;">3000A</td>
			<td style="width:309px;">For gas analysis after cracking</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Cerity Networked Data System</td>
			<td style="width:168px;">Agilent Technologies</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Software for Agilent Micro GC</td>
		</tr>
		<tr height="25">
			<td height="25" style="height:25px;width:231px;">CO2 Gas Analyser</td>
			<td style="width:168px;">Servomex Inc.</td>
			<td style="width:111px;">1440C</td>
			<td style="width:309px;">SN: 01440C1C02/2900</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">NESLAB Refrigerated Bath</td>
			<td style="width:168px;">Themo Electron Corporation</td>
			<td style="width:111px;">RTE 740</td>
			<td style="width:309px;">SN: 104300061</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Orion&#160; Sage Syringe Pump</td>
			<td style="width:168px;">Themo Electron Corporation</td>
			<td style="width:111px;">M362</td>
			<td style="width:309px;">For delivering feed oil to injector tube</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Synthetic Crude Oil (SCO)&#160;</td>
			<td style="width:168px;">Suncor Energy Inc.</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Identified as Suncor OSA 10-4.1</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Catalyst P</td>
			<td style="width:168px;">Petro-Canada Refinery</td>
			<td style="width:111px;"></td>
			<td style="width:309px;">Equilibrium catalyst</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Balance</td>
			<td style="width:168px;">Mettler Toledo</td>
			<td style="width:111px;">AB304-S</td>
			<td style="width:309px;">For weighing liquid product receivers</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Balance</td>
			<td style="width:168px;">Mettler Toledo</td>
			<td style="width:111px;">XS8001S</td>
			<td style="width:309px;">For weighing water displaced by gas product</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Ethylene Glycol</td>
			<td style="width:168px;">Fisher Scientifc Inc.</td>
			<td style="width:111px;">CAS 107-21-1</td>
			<td style="width:309px;">Mixed with distilled water as coolant (50 v% )</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Drierite</td>
			<td style="width:168px;">W.A. Hammond Drierite Co. Ltd.</td>
			<td style="width:111px;">24001</td>
			<td style="width:309px;">For water absorption after CO catalytic converter</td>
		</tr>
		<tr height="25">
			<td height="25" style="height:25px;width:231px;">Copper Oxide</td>
			<td style="width:168px;">LECO Corporation</td>
			<td style="width:111px;">501-170</td>
			<td style="width:309px;">Catalyst for conversion of CO to CO2</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Toluene</td>
			<td style="width:168px;">Fisher Scientific Co.&#160;</td>
			<td style="width:111px;">CAS 108-88-3</td>
			<td style="width:309px;">For cleaning liquid receivers</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Acetone</td>
			<td style="width:168px;">Fisher Scientific Co.&#160;</td>
			<td style="width:111px;">CAS 67-64-1</td>
			<td style="width:309px;">For cleaning liquid receivers</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Micro GC Calibration Gas</td>
			<td style="width:168px;">Air Liquid Canada Inc.</td>
			<td style="width:111px;">SPG-25MX0015306</td>
			<td style="width:309px;">Multicomponent standard gas</td>
		</tr>
		<tr height="25">
			<td height="25" style="height:25px;width:231px;">19.8% CO2 Standard Gas</td>
			<td style="width:168px;">BOC Canada Ltd.</td>
			<td style="width:111px;">24069890</td>
			<td style="width:309px;">For calibration of IR analyzer</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Argon Gas</td>
			<td style="width:168px;">Linde Canada ltd.</td>
			<td style="width:111px;">24001306</td>
			<td style="width:309px;">Grade 5.0 Purity</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Helium Gas</td>
			<td style="width:168px;">Linde Canada ltd.</td>
			<td style="width:111px;">24001333</td>
			<td style="width:309px;">Grade 5.0 Purity</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Gas analyzer GC Module</td>
			<td style="width:168px;">Inficon</td>
			<td style="width:111px;">GCMOD-15</td>
			<td style="width:309px;">Channel A</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Gas analyzer GC Module</td>
			<td style="width:168px;">Inficon</td>
			<td style="width:111px;">GCMOD-03</td>
			<td style="width:309px;">Channel B</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Gas analyzer GC Module</td>
			<td style="width:168px;">Inficon</td>
			<td style="width:111px;">GCMOD-04</td>
			<td style="width:309px;">Channel C</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Gas analyzer GC Module</td>
			<td style="width:168px;">Inficon</td>
			<td style="width:111px;">GCMOD-73</td>
			<td style="width:309px;">Channel D</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">HP 6890 GC</td>
			<td style="width:168px;">Hewlett-Packard Co.&#160;</td>
			<td style="width:111px;">G1530A</td>
			<td style="width:309px;">For simulated distillation</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">ASTM 2887 Standard Sample</td>
			<td style="width:168px;">PAC L.P.</td>
			<td style="width:111px;">26650.150</td>
			<td style="width:309px;">For quality control in simulated distillation</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">ASTM 2887 Standard Sample</td>
			<td style="width:168px;">PAC L.P.</td>
			<td style="width:111px;">25950.200</td>
			<td style="width:309px;">For calibration in simulated distillation</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Column for GC 6890 (simulated distillation)</td>
			<td style="width:168px;">Agilent Technologies</td>
			<td style="width:111px;">CP7562</td>
			<td style="width:309px;">10m x 0.53mm x 1.2&#181;m, HP 6890 GC column</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Liquid Nitrogen</td>
			<td style="width:168px;">Air Liquid Canada Inc.</td>
			<td style="width:111px;">SPG-NIT1AC240LC</td>
			<td style="width:309px;">For use in simulated distillation&#160;</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Nitrogen</td>
			<td style="width:168px;">Air Liquid Canada Inc.</td>
			<td style="width:111px;">Bulk (building N2)</td>
			<td style="width:309px;">For use in ACE unit operation</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Isotemp Programmable Furnace</td>
			<td style="width:168px;">Thermo Fisher Scientifc Inc.</td>
			<td style="width:111px;">10-750-126</td>
			<td style="width:309px;">For calcination of catalyst</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">GC Vials, Crimp Top</td>
			<td style="width:168px;">Chromatograghic Specialties Inc</td>
			<td style="width:111px;">C223682C</td>
			<td style="width:309px;">2ml, for liquid product</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Seals, Crimp Top</td>
			<td style="width:168px;">Chromatograghic Specialties Inc</td>
			<td style="width:111px;">C221150</td>
			<td style="width:309px;">11 mm, for use with GC vials</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">4 oz clear Boston round bottles</td>
			<td style="width:168px;">Fisher Scientific Co.&#160;</td>
			<td style="width:111px;">02-911-784</td>
			<td style="width:309px;">With PE cone lined caps, for use in feed system</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Sieve</td>
			<td style="width:168px;">Endecotts Ltd.</td>
			<td style="width:111px;">6140269</td>
			<td style="width:309px;">Aperture 38 micron</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Sieve</td>
			<td style="width:168px;">Endecotts Ltd.</td>
			<td style="width:111px;">6146265</td>
			<td style="width:309px;">Aperture 250 micron</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">Shaker</td>
			<td style="width:168px;">Endecotts Ltd.</td>
			<td style="width:111px;">MIN 2737-11</td>
			<td style="width:309px;">Minor-Meinzer 2 Sieve Shaker for catalyst screening</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:231px;">V20 Volumetric KF Titrator</td>
			<td style="width:168px;">Mettler Toledo</td>
			<td style="width:111px;">5131025056</td>
			<td style="width:309px;">For water content analysis of the liquid product</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Hydranal Composite 5</td>
			<td style="width:168px;">Sigma-Aldrich</td>
			<td style="width:111px;">34805-1L-R</td>
			<td style="width:309px;">Reagent for Karl Fischer titration</td>
		</tr>
		<tr height="63">
			<td height="63" style="height:63px;width:231px;">Methanol (extremely low water grade)</td>
			<td style="width:168px;">Fisher Scientific Co.&#160;</td>
			<td style="width:111px;">A413-4</td>
			<td style="width:309px;">Mixed with toluene (40:60 w/w) for KF titration: also used to recover water in receiver</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:231px;">Glass Wool</td>
			<td style="width:168px;">Fisher Scientific Co.&#160;</td>
			<td style="width:111px;">11-388</td>
			<td style="width:309px;">Placed inside the top of receiver outlet arm&#160;</td>
		</tr>
	</tbody>
</table>

laboratory production of biofuels and biochemicals from a rapeseed oil through catalytic cracking conversion

The work is based on a reported study which investigates the processability of canola oil (bio-feed) in the presence of bitumen-derived heavy gas oil (HGO) for production of transportation fuels through a fluid catalytic cracking (FCC) route. Cracking experiments are performed with a fully automated reaction unit at a fixed weight hourly space velocity (WHSV) of 8 hr-1, 490-530 &#176;C, and catalyst/oil ratios of 4-12 g/g. When a feed is in contact with catalyst in the fluid-bed reactor, cracking takes place generating gaseous, liquid, and solid products. The vapor produced is condensed and collected in a liquid receiver at -15 &#176;C. The non-condensable effluent is first directed to a vessel and is sent, after homogenization, to an on-line gas chromatograph (GC) for refinery gas analysis. The coke deposited on the catalyst is determined in situ by burning the spent catalyst in air at high temperatures. Levels of CO2 are measured quantitatively via an infrared (IR) cell, and are converted to coke yield. Liquid samples in the receivers are analyzed by GC for simulated distillation to determine the amounts in different boiling ranges, i.e., IBP-221 &#176;C (gasoline), 221-343 &#176;C (light cycle oil), and 343 &#176;C+ (heavy cycle oil). Cracking of a feed containing canola oil generates water, which appears at the bottom of a liquid receiver and on its inner wall. Recovery of water on the wall is achieved through washing with methanol followed by Karl Fischer titration for water content. Basic results reported include conversion (the portion of the feed converted to gas and liquid product with a boiling point below 221 &#176;C, coke, and water, if present) and yields of dry gas (H2-C2's, CO, and CO2), liquefied petroleum gas (C3-C4), gasoline, light cycle oil, heavy cycle oil, coke, and water, if present.

카놀라유 및 SCO 유래 HGO (20) 사이 (85.27 질량 비율, 즉 14.73)에 설정된 프로토콜이 성공적 15:85 체적비의 오일 블렌드에 적용되었다. 높은 농도 피드도 시도했다하지만 실질적인 이유 (비용, 카놀라 기름의 가용성 및 상업 운전 가능한 과제)의 경우, 연구는, 15 V % 카놀라유 추가를 포함하는 공급 원료에 집중했다. 블렌드는 촉매 490-530 ℃, 8.0 시간 -1 WHSV ...

Watch this Scientific Journal Video about Laboratory Production of Biofuels and Biochemicals from a Rapeseed Oil through Catalytic Cracking Conversion at JoVE.com

Laboratory Production of Biofuels and Biochemicals from a Rapeseed Oil through Catalytic Cracking Conversion

이 논문은 온화한 온도에서 촉매의 존재하에 화석 기반 피드와 혼합 카놀라유로부터 바이오 연료 및 생화학 물질을 제조하기위한 실험 방법을 제시한다. 반응 부에서 기체, 액체, 고체 제품 정량화 특징으로한다. 변환 및 개별 제품 수율 계산 및보고됩니다.

접촉 분해 변환을 통해 유채 기름에서 바이오 연료와 바이오 케미컬의 실험실 생산

The work is based on a reported study which investigates the processability of canola oil (bio-feed) in the presence of bitumen-derived heavy gas oil ...

The overall goal of this laboratory method is to produce biofuels and biochemicals from co-processing of canola oil with fossil-based feeds. This method can help answer key questions in chemical engineering, really, into catalytic cracking of heavy oils, fuel chemistry, catalysis, and reaction mechanisms. The main advantage of this technique is that the method is fast and cost effective, enabling full control over the test parameters and the reduction of human error.The implications of this technique extend towards catalyst development, as the equipment used is simple, reliable, and productive for testing new formulas. Although this study focus on product distribution and the quality, the main study can also be applied to other fields such as predictive modelling and simulations. I'm pleased to introduce my teammates.Research Scientist, Nicole Heshka, Yi Zhang, and R&D program advisor Edward Little. They will demonstrate the procedure and/or discuss the method. To begin this procedure, disconnect the oil feed line below the purge valve of a laboratory test unit, or LTU, and attach a short temporary tube to the bottom of the valve.Following this, preheat a previously prepared feedstock to 85 degrees celsius to enable the heavy gas oil, or HGO, blend to flow easily. Place a tared beaker at the discharge of the short temporary tube connected to the oil feed pump. Then start the preset pump cal user program in the reaction unit software.After the pump cal program is complete, remove and weigh the beaker containing the feed. Divide the mass of the feed delivered into the beaker by the injection time. Next, adjust the pump speed using the three digit dial on the pump, and repeat the previous steps until the desired feed rate of 1.2 grams per minute is attained.Then remove the short temporary tube and reconnect the feed line. Through the reaction unit software, switch the valve to the position that enables the zero gas to flow to the IR analyzer. Turn the knob in association with the flow control valve to get about 250 standard cubic centimeters per minute on the flow indicator.Following this, zero the analyzer using the zero adjustment screw on the front panel with a flat-bladed screw driver. Switch the hand valve to supply the carbon dioxide standard gas to the analyzer. Then adjust the manual valve to obtain a flow of approximately 250 standard cubic centimeters per minute.Adjust the analyzer reading to match the concentration of the standard span gas using the span screw on the front panel. Place a small plug of glass wool inside the top of each receiver outlet arm. Following this, place the receiver in a flask of suitable size to keep it upright.Then weigh the receiver in an analytical balance covered by a cubic plastic shield to ensure a draft-free environment. Now install and connect the weighed receiver to the product line. Install an oil feed line in the reactor with a length that allows for 1.125 inch injector height.Place a filter at the exit of the reactor to prevent any catalyst dust from entering the product line, changing the filter after 50 to 100 runs. It is critical to maintain consistency between runs. For example, always use an on size and coke-free equilibrium catalyst, oil feed line in the reactor with the same injector height, and constant molecular weight for the C5 plus unresolved gas lump.After feed pump calibration and receiver installation, perform a pressure test on the reactor system by running the program PTEST1. Close the gas vent and pressurize the reactor system with 150 millimeters mercury of nitrogen followed by isolation of the system. Observe the pressure reading for a few minutes to ensure the pressure drop is no more than 0.4 millimeters of mercury per minute, indicating that no leaks are present.On the LTU setup screen, input the relevant information for the experiment. Then place the system into run mode by clicking the Run button on the process flow screen. Observe as fresh catalyst from the specified hopper is discharged into the reactor.At this point, monitor the reaction system to ensure it reaches the correct conditions previously specified in the software. When the reaction conditions are met, watch to see that the syringe pump delivers the oil feed into the reactor. Following feed injection, observe vapor products flowing through the liquid receivers into the water displacement system for gas collection.Check to see that the high boiling products are condensing in the liquid receivers. At the end of the catalyst's stripping cycle, watch to ensure that the air flow begins and the reactor temperature is raised to approximately 715 degrees celsius. Monitor the IR analyzer which should show a sharp increase in carbon dioxide concentration followed by a decrease to below 0.3%At the end of the catalyst regeneration, ensure that the computer software records the mass of displaced water along with the pressure and temperature of the gas in the collection vessel.After mixing and warming to approximately 30 degrees celsius, observe delivery of the gas to the GC for analysis. Observe the reactor cooling down to skin temperatures, 50 degrees celsius below the reaction set points. Save all the data for the run.If it is the last run, discharge the spent catalyst to the waste vessel. Using the computer, attach to a gas chromatograph, or GC, integrate the peaks, and process the data using the calibration established. Input the final GC data into the LTU program through the LTU computer.For good material balance, it is critical to accurately determine the mass of liquid product, including water if present. The following steps include the methodology to recover the liquid product, in a way the long liquid product receiver, in a draft-free environment. After removing the clamp from the liquid product receiver, tilt the receiver and collect any liquid product droplets on the beveled metal tip below the product valve.Immediately seal the receiver with labeled rubber stoppers and carefully remove it from the ethylene glycol bath. Rinse off the ethylene glycol with cold water, and dry the receiver with a paper towel. Following this, place the liquid product receiver on a rack at room temperature for 20 minutes, allowing any frozen product to thaw and run down into a GC vial placed at the bottom of the receiver.Collect the liquid holdup around the metal joint of the receiver with a teared cotton wool swab. Determine the mass of the liquid holdup. Open the liquid product receiver to atmosphere in a vented fume hood for pressure equalization by momentarily removing the stopper from the top outlet.After replacing the stopper, obtain the receiver mass. Next, remove the GC vial with the sample from the condenser. Close and store the vial in a refrigerator at four degrees celsius for later analysis.If a water droplet is observed in the bottom of the GC vial, use a clean syringe to transfer as much water-free oil product as possible to another vial and close it immediately. Rinse the inner walls of the receiver condenser thoroughly with a small quantity of methanol, and collect all of the methanol wash into the original GC vial containing the water droplet. Finally, close the vial and obtain the mass of the liquid for water analysis.The yield and conversion data show qualitatively that upon cracking, canola oil in the HGO blend contributes substantially to the yields of biofuels and biochemicals. The presence of water and carbon monoxide plus carbon dioxide as cracked products from the blend but not from HGO alone, indicates that canola oil participates in reactions. The hydrogen and carbon monoxide yields are not very sensitive to catalyst to oil ratio changes for a feed at a given temperature.However, for a feed at a given catalyst to oil ratio, both hydrogen and carbon monoxide yields increase with increasing temperature, which is the driving force for cracking. Comparing the two feeds, the blend gives higher carbon monoxide yields but lower hydrogen yields than the base oil. After injection of an oil, the reactor temperature drops, reaching a minimum and then rising towards the initial temperature of 530 degrees celsius.As the catalyst to oil ratio increases, the temperature drop decreases since less oil is injected. Comparing the two feeds, the blend consistently exhibits a smaller drop of temperature due to heat release from the exothermic reaction. While attempting this procedure, it is important to carefully follow the instructions accompanying the laboratory test unit, and to maintain consistent operation between tests.Demonstration of this procedure is useful because the steps for recovery of liquid product are critical to test quality but are difficult to describe in writing. Following this procedure, other feeds like light tight oil can be co-processed with heavy crudes in order to answer questions about their suitability for refinery operations. Don't forget that crude oil can be hazardous and should only be handled while wearing proper protective equipment.Additionally, toxic hydrogen sulfide may be present in products and exhaust gas. They should only be handled under good ventilation. After watching this video, you should have a good understanding of how to operate a laboratory test unit for quality results and how to properly collect products for further analysis.

Research

JoVE Journal

Chemistry

Thin-layer Chromatographic (TLC) Separations and Bioassays of Plant Extracts to Identify Antimicrobial Compounds

Thin-layer Chromatographic TLC Separations and Bioassays of Plant Extracts to Identify Antimicrobial Compounds

박층 크로마토 그래피 (T​​LC) 분판 및 식물 추출물의 생물학적 검정법은 항균 화합물을 확인하는

A common screen for plant antimicrobial compounds consists of separating plant extracts by paper or thin-layer chromatography (PC or TLC), exposing the ...

연구

화학

A Simple and Efficient Protocol for the Catalytic Insertion Polymerization of Functional Norbornenes

기능 노보 넨의 촉매 삽입 중합을위한 간단하고 효율적인 프로토콜

Norbornene can be polymerized by a variety of mechanisms, including insertion polymerization whereby the double bond is polymerized and the bicyclic ...

Characterizing Electron Transport through Living Biofilms

특성화 생활 Biofilms 통해 전자 전송

Here we demonstrate the method of electrochemical gating used to characterize electrical conductivity of electrode-grown microbial biofilms under ...

Palladium N-Heterocyclic Carbene Complexes: Synthesis from Benzimidazolium Salts and Catalytic Activity in Carbon-carbon Bond-forming Reactions

Palladium N-Heterocyclic Carbene Complexes: Synthesis from Benzimidazolium Salts and Catalytic Activity in Carbon-carbon Bond-forming Reactions

보장<em&gt; N</em&gt; - 헤테로 사이 클릭 카벤 착물 : 벤즈 이미 다 졸리움 염으로부터의 합성 및 탄소 - 탄소 결합 형성 반응에서의 촉매 활성

Detailed and generalized protocols are presented for the synthesis and subsequent purification of four palladium N-heterocyclic carbene complexes from ...

From Molecules to Materials: Engineering New Ionic Liquid Crystals Through Halogen Bonding

분자 재료를에서: 할로겐 결합을 통해 새로운 이오니아 액체 크리스탈 엔지니어링

Herein, we demonstrate that a bottom-up approach, based on halogen bonding (XB), can be successfully applied for the design of a new type of ionic liquid ...

One-pot Microwave-assisted Conversion of Anomeric Nitrate-esters to Trichloroacetimidates

한 냄비 전자 렌지를 이용한 변환 Anomeric 질 산 에스테 르의 Trichloroacetimidates

The goal of the following procedure is to provide a demonstration of the one-pot conversion of a 2-azido-1-nitrate-ester to a trichloroacetimidate ...

Preparation of N-(2-alkoxyvinyl)sulfonamides from N-tosyl-1,2,3-triazoles and Subsequent Conversion to Substituted Phthalans and Phenethylamines

Preparation of N-2-alkoxyvinylsulfonamides from N-tosyl-1,2,3-triazoles and Subsequent Conversion to Substituted Phthalans and Phenethylamines

N의 준비-(2-alkoxyvinyl) sulfonamides N-토실기-1,2,3-triazoles 및 후속 변환 대체 Phthalans 및 Phenethylamines에서

Decomposition of N-tosyl-1,2,3-triazoles with rhodium(II) acetate dimer in the presence of alcohols forms synthetically versatile ...

Chemical Precipitation Method for the Synthesis of Nb2O5 Modified Bulk Nickel Catalysts with High Specific Surface Area

Chemical Precipitation Method for the Synthesis of Nb2O5 Modified Bulk Nickel Catalysts with High Specific Surface Area

Nb2O5 의 합성을 위한 화학 강 수 방법을 수정할 높은 특정 표면 영역으로 대량 니켈 촉매

We demonstrate a method for the synthesis of NixNb1-xO catalysts with sponge-like and fold-like nanostructures. By varying the Nb:Ni ratio, a series of ...

Fabrication and Testing of Catalytic Aerogels Prepared Via Rapid Supercritical Extraction

제조 및 급속 한 초 임계 추출 통해 준비 촉매 Aerogels의 테스트

Protocols for preparing and testing catalytic aerogels by incorporating metal species into silica and alumina aerogel platforms are presented. Three ...

Tuning the Acidity of Pt/ CNTs Catalysts for Hydrodeoxygenation of Diphenyl Ether

디페닐 에테르의 수산화를 위한 Pt/CNTs 촉매의 산도 튜닝

We herein present a method for the synthesis of HNbWO6, HNbMoO6, HTaWO6 solid acid nanosheet modified Pt/CNTs. By varying the weight of various solid acid ...