Laboratory Scale Slow Cook-Off Testing of Rocket Propellants: The Combustion Rate Analysis of a Slowly Heated Propellant (CRASH-P) Test

Solid rocket propellants are widely used for propulsion applications by military and space agencies. Although highly effective, they can be dangerous to personnel and equipment under certain conditions, with slow heating in confined conditions being a particular danger. This paper describes a more affordable laboratory test that is easier to set up and was developed for screening rocket propellant ingredients. Rocket propellants are cast into sample holders that have been designed to have the same confinement as standard rocket motors (propellant volume to total volume in the container) and ensure that the propellant is not easily vented. Reaction violence is quantified by the time it takes to reach 90% of the maximum pressure after autoignition, which is analogous to blast overpressure gauges used to measure violence in a full-scale test. A positive correlation was observed between the speed and pressure produced from the reaction and the power produced by the rocket propellant during the reaction.