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Heat Exchanger Analysis

Overview

Source: Alexander S Rattner and Christopher J Greer; Department of Mechanical and Nuclear Engineering, The Pennsylvania State University, University Park, PA

Heat exchangers transfer thermal energy between two fluid streams, and are ubiquitous in energy systems. Common applications include car radiators (heat transfer from hot engine coolant to surrounding air), refrigerator evaporators (air inside refrigerator compartment to evaporating refrigerant), and cooling towers in power plants (condensing steam to evaporating water and ambient air). The objective of this experiment is to introduce experimental measurement (rating) and modeling procedures for heat exchangers.

In this experiment, a water-to-water tube-in-tube heat exchanger will be constructed, and evaluated. Temperature and flow rate measurements will be employed to determine the heat transfer rate (Q) and overall conductance (UA). The measured heat exchanger UA will be compared with predicted values for the geometry and operating conditions.

Procedure

1. Fabrication of heat exchanger system (see schematic and photograph, Fig. 2)

  1. Affix two plastic water reservoirs (~1 liter each) to a work surface (~0.6 m apart). If these are covered containers, drill holes in the lid for the inlet and outlet water lines and pump power cable. These will serve as the hot and cold water reservoirs.
  2. Mount one small submersible pump in each reservoir.
  3. Vertically mount two water flow meters (rotameters), one near each reservoir. Use soft PVC tubing to connect

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Results

Table 1 - Measurements and derived LMTD and UA values for heat exchanger at hot and cold flow rates of 0.20 and 0.15 l min-1.

Hot and cold flow rates (l min-1) TH,in (°C, ±0.25°C) TC,out (°C, 

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Application and Summary

In this experiment, a tube-in-tube counter-flow heat exchanger was fabricated, and its heat transfer capacity (UA) was experimentally measured (rated). The resulting performance was compared with results from a theoretical model. Modern heat exchangers often employ more sophisticated designs, with finned and enhanced surfaces to increase heat transfer intensity and optimized arrangements of fluid cross- and counter-flow. However, the basic concepts and parameters introduced here

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References
  1. G. Nellis, S.A. Klein, Heat Transfer, Cambridge University Press, New York, NY, 2009.
Tags
Heat ExchangerEnergy SystemsCar RadiatorRefrigerator EvaporatorThermal ManagementThermodynamic CyclesModel And RateOptimize DesignsIntegrate Into Larger SystemsTube in tube Heat ExchangerEfficient Heat TransferPrevent Mixing Of Fluid StreamsTemperature DifferenceSteady OperationHeat Transfer Rate

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0:07

Overview

1:04

Principles of Heat Exchanger Analysis

4:02

Constructing the Apparatus

6:29

Performing the Experiment

7:45

Results

10:31

Applications

11:16

Summary

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