Name: three-dimensional printing of thermoplastic materials to create automated syringe pumps with feedback control for microfluidic applications
Uploaded: 2018-08-30T12:30:00
Description: Watch this Scientific Journal Video about Three-dimensional Printing of Thermoplastic Materials to Create Automated Syringe Pumps with Feedback Control for Microfluidic Applications at JoVE.com

The authors acknowledge support from the Office of Naval Research awards N00014-17-12306 and N00014-15-1-2502, as well as from the Air Force Office of Scientific Research award FA9550-13-1-0108 and the National Science Foundation Grant No. 1709238.

1. 3D-printing and Assembly of Syringe Pump
<ol>
	<li>Prepare and 3D-print the syringe pump components
	<ol>
		<li>Download the .STL design files from the Supplemental Files of this paper. 
		NOTE: There are six .STL files, titled &#39;JoVE_Syringe_Clamp_10mL_Size.stl&#39;, &#39;JoVE_Syringe_Platform.stl&#39;, &#39;JoVE_Syringe_Plunger_Connectors.stl&#39;, &#39;JoVE_Syringe_Pump_End_Stop.stl&#39;, &#39;JoVE_Syringe_Pump_Motor_Connector.stl&#39;, and &#39;JoVE_Syringe_Pump_Traveler...

<ol>
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A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Scaling+by+shrinking:+empowering+single-cell+'omics'+with+microfluidic+devices.">Scaling by shrinking: empowering single-cell 'omics' with microfluidic devices.</a> Nature Reviews Genetics. 18 (6), (2017).</li><li>Kim, Y., Langer, R. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Microfluidics+in+nanomedicine.">Microfluidics in nanomedicine.</a> Reviews in Cell Biology and Molecular Medicine. 1, 127-152 (2015).</li><li>Rusconi, R., Garren, M., Stocker, R. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Microfluidics+expanding+the+frontiers+of+microbial+ecology.">Microfluidics expanding the frontiers of microbial ecology.</a> Annual Review of Biophysics. 43, 65-91 (2014).</li><li>Skafte-Pedersen, P., Sabourin, D., Dufva, M., Snakenborg, D. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Multi-channel+peristaltic+pump+for+microfluidic+applications+featuring+monolithic+PDMS+inlay.">Multi-channel peristaltic pump for microfluidic applications featuring monolithic PDMS inlay.</a> Lab on a Chip. 9 (20), 3003-3006 (2009).</li><li>Heo, Y. J., Kang, J., Kim, M. J., Chung, W. K. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Tuning-free+controller+to+accurately+regulate+flow+rates+in+a+microfluidic+network.">Tuning-free controller to accurately regulate flow rates in a microfluidic network.</a> Scientific Reports. 6, 23273 (2016).</li><li>Kuczenski, B., LeDuc, P. R., Messner, W. C. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Pressure-driven+spatiotemporal+control+of+the+laminar+flow+interface+in+a+microfluidic+network.">Pressure-driven spatiotemporal control of the laminar flow interface in a microfluidic network.</a> Lab on a Chip. 7 (5), 647-649 (2007).</li><li>Lake, J. R., Heyde, K. C., Ruder, W. 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Here, we presented a new design for a syringe pump system with closed-loop pressure control. This was accomplished by integrating a 3D-printed syringe pump with a piezoresistive pressure sensor and an open-source microcontroller. By employing a PID controller, we were able to precisely control the inlet pressure and provide fast response times while simultaneously maintaining the stability about a set point.
Many experiments using microfluidic devices require a precise fluidic control and expl...

Microfluidic tools have become useful for scientists in biological and chemical research. Due to the low volume utilization, rapid measurement capabilities, and well-defined flow profiles, microfluidics has gained traction in genomic and proteomic research, high-throughput screening, medical diagnostics, nanotechnology, and single-cell analysis1,2,3,4. Furthermore, the flexibility of microfluidic device design readily enables basic science research, such as investigating the spatiotemporal dynamics of cultured bacterial colonies5.
Many types of fluid injection systems have been developed to accurately deliver flow to microfluidic devices. Examples of such injection systems include peristaltic and recirculation pumps6, pressure-controller systems7, and syringe pumps8. These injection systems, including syringe pumps, are often composed of expensive precision engineered components. Augmenting these systems with closed-loop feedback control of pressure in the output flow adds to the cost of these systems. In response, we previously developed a robust, low-cost syringe pump system that uses closed-loop feedback control to regulate outputted flow pressure. By using closed-loop pressure control, the need for expensive precision-engineered components is abrogated9.
The combination of affordable 3D-printing hardware and a significant growth in associated open-source software has made the design and fabrication of microfluidic devices increasingly accessible to researchers from a variety of disciplines10. However, the systems used to drive fluid through these devices remain expensive. To address this need for a low-cost fluid control system, we developed a design that can be fabricated by researchers in the lab, requiring only a small number of assembly steps. Despite its low-cost and straightforward assembly, this system can provide precise flow control and provides an alternative to commercially available, closed-loop syringe pump systems, which can be prohibitively expensive.
Here, we provide protocols for the construction and use of the closed-loop controlled syringe pump system we developed (Figure 1). The fluid handling system is composed of a physical syringe pump inspired by a previous study11, a microcontroller, and a piezoresistive pressure sensor. When assembled and programmed with a proportional-integral-derivative (PID) controller, the system is capable of delivering a well-regulated, pressure-driven flow to microfluidic devices. This provides a low-cost and flexible alternative to high-cost commercial products, enabling a broader group of researchers to use microfluidics in their work.

<table border="0" cellpadding="0" cellspacing="0" width="1268">
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			<td height="21" style="height:21px;width:289px;">Arduino IDE</td>
			<td style="width:245px;">Arduino.org</td>
			<td style="width:169px;"></td>
			<td style="width:565px;">Arduino Uno R3 control software</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Header Connector, 2 Positions</td>
			<td>Digi-Key</td>
			<td>WM4000-ND</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Header Connector, 3 Positions</td>
			<td>Digi-Key</td>
			<td>WM4001-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Header Connector, 4 Positions</td>
			<td>Digi-Key</td>
			<td>WM4002-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hook-up Wire, 22 Gauge, Black</td>
			<td>Digi-Key</td>
			<td>1528-1752-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hook-up Wire, 22 Gauge, Blue</td>
			<td>Digi-Key</td>
			<td>1528-1757-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hook-up Wire, 22 Gauge, Red</td>
			<td>Digi-Key</td>
			<td>1528-1750-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hook-up Wire, 22 Gauge, White</td>
			<td>Digi-Key</td>
			<td>1528-1768-ND</td>
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			<td height="21" style="height:21px;">Hook-up Wire, 22 Gauge, Yellow</td>
			<td>Digi-Key</td>
			<td>1528-1751-ND</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Instrumentation Amplifier</td>
			<td>Texas Instruments</td>
			<td>INA122P</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Microcontroller, Arduino Uno R3</td>
			<td>Arduino.org</td>
			<td>A000066</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Mini Breadboard</td>
			<td>Amazon</td>
			<td>B01IMS0II0</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Power Supply</td>
			<td>BK Precision</td>
			<td>1550</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Pressure Sensor</td>
			<td>PendoTech</td>
			<td>PRESS-S-000</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Rectangular Connectors, Housings</td>
			<td>Digi-Key</td>
			<td>WM2802-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Rectangular Connectors, Male</td>
			<td>Digi-Key</td>
			<td>WM2565CT-ND</td>
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		<tr height="21">
			<td height="21" style="height:21px;">Resistors, 10k Ohm&#160;</td>
			<td>Digi-Key</td>
			<td>1135-1174-1-ND</td>
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			<td height="21" style="height:21px;">Resistors, 330 Ohm&#160;</td>
			<td>Digi-Key</td>
			<td>330ADCT-ND</td>
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			<td height="21" style="height:21px;">Stepper Motor Driver, EasyDriver</td>
			<td>Digi-Key</td>
			<td>1568-1108-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">USB 2.0 Cable, A-Male to B-Male</td>
			<td>Amazon</td>
			<td>PC045</td>
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		<tr height="21">
			<td height="21" style="height:21px;">3D Printed Material, Z-ABS&#160;</td>
			<td>Zortrax</td>
			<td></td>
			<td>A variety of colors are available</td>
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		<tr height="21">
			<td height="21" style="height:21px;">3D Printer</td>
			<td>Zortrax</td>
			<td>M200</td>
			<td>Printing out the syringe pump components</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Ball Bearing, 17x6x6mm</td>
			<td>Amazon</td>
			<td>B008X18NWK</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hex Machine Screws, M3x16mm&#160;</td>
			<td>Amazon</td>
			<td>B00W97MTII</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Hex Machine Screws, M3x35mm&#160;</td>
			<td>Amazon</td>
			<td>B00W97N2UW</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Hex Nut, M3 0.5&#160;</td>
			<td>Amazon</td>
			<td>B012U6PKMO</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Hex Nut, M5&#160;</td>
			<td>Amazon</td>
			<td>B012T3C8YQ</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Lathe Round Rod</td>
			<td>Amazon</td>
			<td>B00AUB73HW</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Linear Ball Bearing</td>
			<td>Amazon</td>
			<td>B01IDKG1WO</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Linear Flexible Coupler</td>
			<td>Amazon</td>
			<td>B010MZ8SQU</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Steel Lock Nut, M3 0.5</td>
			<td>Amazon</td>
			<td>B000NBKLOQ</td>
			<td></td>
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		<tr height="21">
			<td height="21" style="height:21px;">Stepper Motor, NEMA-17, 1.8o/step</td>
			<td>Digi-Key</td>
			<td>1568-1105-ND</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Syringe, 10mL, Luer-Lok Tip</td>
			<td>BD</td>
			<td>309604</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Threaded Rod</td>
			<td>Amazon</td>
			<td>B01MA5XREY</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">1H,1H,2H,2H-Perfluorooctyltrichlorosilane</td>
			<td>FisherScientific</td>
			<td>AAL1660609</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Camera Module</td>
			<td>Raspberry Pi Foundation</td>
			<td>V2</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Compact Oven</td>
			<td>FisherScientific</td>
			<td>PR305220G</td>
			<td>Baking PDMS pre-polymer mixture and the device</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Dispensing Needle, 22 Gauge</td>
			<td>McMaster-Carr</td>
			<td>75165A682</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Dispensing Needle, 23 Gauge</td>
			<td>McMaster-Carr</td>
			<td>75165A684</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Fisherbrand Premium Cover Glasses</td>
			<td>FisherScientific</td>
			<td>12-548-5C</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Glass Culture Petri Dish, 130x25mm</td>
			<td>American Educational Products</td>
			<td>7-1500-5</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Plasma Cleaner</td>
			<td>Harrick Plasma</td>
			<td>PDC-32G</td>
			<td>Binding the cover glass with the PDMS device</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Razor Blades</td>
			<td>FisherScientific</td>
			<td>7071A141&#160;</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Scotch Magic Tape</td>
			<td>Amazon</td>
			<td>B00RB1YAL6</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Single-board Computer</td>
			<td>Raspberry Pi Foundation</td>
			<td>Raspberry Pi 2 model B</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Smart Spatula</td>
			<td>FisherScientific</td>
			<td>EW-06265-12</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Sylgard 184 Silicone Elastomer Kit</td>
			<td>FisherScientific</td>
			<td>NC9644388</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Syringe Filters</td>
			<td>Thermo Scientific</td>
			<td>7252520</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Tygon Tubing</td>
			<td>ColeParmer&#160;</td>
			<td>EW-06419-01</td>
			<td></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Vacuum Desiccator</td>
			<td>FisherScientific</td>
			<td>08-594-15C</td>
			<td>Degasing PDMS pre-polymer mixture and coating fluorosilane on the master mold</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;">Weighing Dishes</td>
			<td>FisherScientific</td>
			<td>S67090A</td>
			<td></td>
		</tr>
	</tbody>
</table>

three-dimensional printing of thermoplastic materials to create automated syringe pumps with feedback control for microfluidic applications

Microfluidics has become a critical tool in research across the biological, chemical, and physical sciences. One important component of microfluidic experimentation is a stable fluid handling system capable of accurately providing an inlet flow rate or inlet pressure. Here, we have developed a syringe pump system capable of controlling and regulating the inlet fluid pressure delivered to a microfluidic device. This system was designed using low-cost materials and additive manufacturing principles, leveraging three-dimensional (3D) printing of thermoplastic materials and off-the-shelf components whenever possible. This system is composed of three main components: a syringe pump, a pressure transducer, and a programmable microcontroller. Within this paper, we detail a set of protocols for fabricating, assembling, and programming this syringe pump system. Furthermore, we have included representative results that demonstrate high-fidelity, feedback control of inlet pressure using this system. We expect this protocol will allow researchers to fabricate low-cost syringe pump systems, lowering the entry barrier for the use of microfluidics in biomedical, chemical, and materials research.

Here, we present a protocol for the construction of a feedback-controlled syringe pump system and demonstrate its potential uses for microfluidic applications. Figure 1 shows the connected system of the syringe pump, pressure sensor, microfluidic device, microcontroller, pressure sensor circuit, and stepper motor driver. Detailed callouts for the syringe pump assembly are shown in Figure 2 and the electronic circuit schematic for...

Watch this Scientific Journal Video about Three-dimensional Printing of Thermoplastic Materials to Create Automated Syringe Pumps with Feedback Control for Microfluidic Applications at JoVE.com

Three-dimensional Printing of Thermoplastic Materials to Create Automated Syringe Pumps with Feedback Control for Microfluidic Applications

Here we present a protocol to construct a pressure-controlled syringe pump to be used in microfluidic applications. This syringe pump is made from an&#160;additively manufactured body, off-the-shelf hardware, and open-source electronics. The resulting system is low-cost, straightforward to build, and delivers well-regulated fluid flow to enable rapid microfluidic research.

Microfluidics has become a critical tool in research across the biological, chemical, and physical sciences. One important component of microfluidic ...

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Fabrication of Three-dimensional Paper-based Microfluidic Devices for Immunoassays

Paper wicks fluids autonomously due to capillary action. By patterning paper with hydrophobic barriers, the transport of fluids can be controlled and ...

Melt Electrospinning Writing of Three-dimensional Poly(&#949;-caprolactone) Scaffolds with Controllable Morphologies for Tissue Engineering Applications

Melt Electrospinning Writing of Three-dimensional PolyÃƒÆ’Ã…Â½Ãƒâ€šÃ‚Âµ-caprolactone Scaffolds with Controllable Morphologies for Tissue Engineering Applications

This tutorial reflects on the fundamental principles and guidelines for electrospinning writing with polymer melts, an additive manufacturing technology ...

Antimicrobial Characterization of Advanced Materials for Bioengineering Applications

The development of new advanced materials with enhanced properties is becoming more and more important in a wide range of bioengineering applications. ...