This study was supported by the General Research Fund No. CityU 11213517 from the Research Grant Council of the Hong Kong SAR, Research Grant No. 51779213 from the National Science Foundation of China, and the BL13W beamline of the Shanghai Synchrotron Radiation Facility (SSRF).

1. Designing the experiment well in advance
<ol>
	<li>Determine test material, particle size, sample size and sample initial porosity. 
	NOTE: Leighton Buzzard sand with a diameter of 0.15~0.30 mm and a sample size of 8 x 16 mm (Diameter x Height) is used as an example to demonstrate the protocol of this study. Other sands such as Fujian sand, Houston Sand, Ottawa sand and Caicos ooids, etc. and similar sample sizes can also be used.</li>
	<li>Choose an appropriate detector (Figure 1A) according to the required spatial resolution and scanning area, which are determined according to the predetermined particle size and sample size. For example, a detector with a spatial resolution of 6.5 &#956;m is used in this study. It has an effective scanning area of 2048 x 860 pixels (i.e.,13.3 &#215; 5.6 mm). 
	NOTE: During a triaxial compression test, the deformed sample should remain in the scanning region of the detector. A high-spatial resolution detector should be used so that individual particles contain sufficient voxels for the appropriate extraction of particle properties.</li>
	<li>Determine the required energy of the X-ray source (Figure 1A) and exposure time according to the test material and sample size. Generally, a higher energy should be used for a larger sample composed of a denser material. Use an X-ray energy of 25 keV and an exposure time of 0.05 s for the sand samples in this study. 
	NOTE: The required X-ray energy and exposure time can be determined by trial and error using a scanned projection of the sample. The ratio of the minimum grey-scale intensity of the projection to its maximum value should not be lower than 0.2. Otherwise, a higher X-ray energy or longer exposure time should be used.</li>
	<li>Determine the required rotation speed &#969; (degrees per second) for the rotation stage (Figure 1A) of the X-ray device. The rotation speed &#969; is calculated according to the required number of projections N (e.g., N = 1,080) for CT slice reconstruction. 
	NOTE: &#969;=180 Vs/N. Here, Vs is the scanning speed of the X-ray device, i.e., the number of radiographs scanned and recorded per second. Vs is mainly affected by the performance of the detector and the hardware associated with the detector such as the computer.</li>
	<li>Fabricate a triaxial loading apparatus (Figures 1B,C, see also reference 33) to be used in conjunction with the X-ray &#956;CT device. The apparatus should have the same main functions as a conventional triaxial compression apparatus. The design should consider the requirement of sample size, the range of confining stresses and loading rates. 
	NOTE: The apparatus should be able to fit into the X-ray &#956;CT device and be light to facilitate its rotation using the rotation stage. The triaxial cell should be transparent to X-rays. Considering the transparency requirement, acrylic and polycarbonate might be used to fabricate the triaxial cell.</li>
	<li>Carry out a test with the same confining pressure, loading speed and sample properties (i.e., material, sample size and initial porosity) outside of the X-ray CT scanner to plan when to pause the loading for CT scanning.</li>
</ol>
2. Carrying out in situ triaxial compression testing
<ol>
	<li>Place the triaxial loading equipment and the test material on site. 
	NOTE: The loading apparatus and confining pressure offering device (see the Table of Materials) are placed in the X-ray CT scanning room, while the data acquisition and controlling devices are located outside. Triaxial loading and CT scanning of the sample are then operated outside the scanning room.</li>
	<li>Fix a lifting stage on the board of the X-ray micro CT device (Figure 1B). Fix a tilting stage on the lifting stage and a rotation stage on the tilting stage, respectively (Figure 1B). 
	NOTE: The lifting stage and tilting stage should have sufficient loading capacity to move the relevant equipment placed on them.</li>
	<li>Adjust the position and orientation of the rotation stage via the tilting stage such that any single X-ray passes through the same points within the sample when it is rotated across 180 degrees around the axis of the rotation stage. 
	NOTE: Steps 2.2 to 2.3 are applicable to the X-ray micro CT device at Shanghai Synchrotron Radiation Center (SSRF). For X-ray micro CT devices specifically used for in situ triaxial testing, these steps can be omitted after the careful positioning and fixation of the rotation stage.</li>
	<li>Prepare a soil sample on the board according to the following procedures.
	<ol>
		<li>Add a small amount of silicone grease around the lateral surface of the top end of the base plate and place a porous stone on its upper surface. Put a membrane around the lateral surface of the top end (Figure 2A).</li>
		<li>Add a small amount of silicone grease on the contact surfaces between the two parts of the sample maker and lock it. Place the sample maker on the base plate and allow the membrane to pass through it (Figure 2B).</li>
		<li>Create suction (e.g., 25 kPa) inside the sample maker through its nozzle using a vacuum pump. Fix the membrane to the lateral surface of its upper end. Ensure that the membrane is attached to the inner surface of the sample maker (Figure 2C).</li>
		<li>Drop the test granular material from a certain height into the sample maker using a funnel until it is completely filled. The upper surface of the soil sample should be the same level as the upper edge of the sample maker (Figure 2D).</li>
		<li>Place another porous stone on top of the soil sample, and a stainless-steel cushion plate on top of the porous stone. Apply some silicone grease around the lateral surface of the cushion plate. Remove the top side of the membrane from the sample maker and fix it to the cushion plate (Figure 2E).</li>
		<li>Remove the suction inside the sample maker nozzle and create suction inside the valve on the base plate. Finally, remove the sample maker. A miniature dry sample is produced, as seen in Figure 2F. 
		NOTE: This step demonstrates the procedure of producing a miniature soil sample using the air pluviation method. The traditional dry compaction method can also be used to produce the sample.</li>
	</ol>
	</li>
	<li>Fix the confining cell on the base plate and fix the chamber top plate on the top of the confining cell (Figure 1C).</li>
	<li>Fix the piston shaft of the cell on the chamber top plate (Figure 1C).</li>
	<li>Position the base plate together with the confining cell and chamber top plate on the rotation stage. A frame is used to adjust the height of the sample for CT scanning (Figure 1B). 
	NOTE: This frame is used due to the limited movement range of the lifting stage at SSRF. There is no need to use a frame if a lifting stage with a large movement range is used.</li>
	<li>Affix the rest of the loading apparatus on the chamber top plate.</li>
	<li>Install the linear variable differential transformer (LVDT), load cell and stepping motor and activate them (Figure 1C).</li>
	<li>Fill the cell with de-aired water through the cell pressure (CP) valve (see Figure 1C) using the water supplied from a confining pressure offering device (see Table of Materials). Close the water exit (WE) valve (see Figure 1C) when the water starts to flow out of the valve. 
	NOTE: Set the confining pressure offering device to the constant pressure mode with a very low constant pressure value (e.g., 10 kPa).</li>
	<li>Add a constant confining pressure of 25 kPa to the sample and remove the suction inside the sample.</li>
	<li>Gradually increase the confining pressure to a pre-determined value using the confining pressure offering device.</li>
	<li>Carry out the first scan of the sample. For a high-spatial resolution CT scanner (e.g., with a pixel size of 6.5 &#956;m), a full scan of the sample (e.g., with a height of 16 mm) usually requires the sample to be scanned at several different heights (i.e., the scan is divided into several sections). 
	NOTE: If a low spatial resolution detector and a small size sample are used, the scanning area might be sufficient to acquire a full-field scan of the sample using a single section.
	<ol>
		<li>Scan a section of the sample. Set the CT scanner to Image capture mode and then start the rotation stage to rotate the entire apparatus across 180 degrees at a pre-determined constant rotation rate (e.g., 3.33 degrees/s) to capture CT projections of the sample at different angles. 
		NOTE: It is suggested that the sample is scanned from its bottom upwards (i.e., the first section contains all the particles located at the bottom of the sample).</li>
		<li>Turn off the Image capture mode when the rotation is finished. Rotate the apparatus back to the initial position.</li>
		<li>Lift the sample together with the entire apparatus up using the lifting stage (Figure 1B) by a certain height (e.g., 4 mm) for scanning the next section of the sample. 
		NOTE: The lifting should ensure that there is an overlap between the current section and the last section (i.e., there is an overlap between any two consecutive sections). The overlap should be at least 10 pixels to facilitate the stitching of them.</li>
		<li>Repeat steps 2.13.1-2.13.3 until the last section of the sample is scanned.</li>
	</ol>
	</li>
	<li>Apply an axial load on the sample with a constant loading rate. Here, a loading rate of 0.2%/min is used in this study. Users can set a different loading rate according to the experiment requirement.</li>
	<li>Pause the axial loading at a pre-determined axial strain. Wait until the measured axial force reaches a steady value (generally within 2 min) and carry out the next scan. The scan procedures are the same as demonstrated in step 2.13.</li>
	<li>Repeat steps 2.14 and 2.15 until the end of loading.</li>
	<li>Unload the test and remove the sample from the triaxial apparatus.</li>
	<li>Install the base plate and the confining cell on the rotation stage to acquire several flat projections (generally 10 projections) from the detector. Shut down the X-ray source to acquire the same number of dark projections from the detector. 
	NOTE: Flat and dark projections are used for the phase retrieval of raw CT projections. The implementation of flat and dark correction enhances the contrast between the sample and the surrounding background in the reconstructed CT slices. It also helps to alleviate the ring artifacts resulting from defective pixels of the detector.</li>
</ol>
3. Image processing and analysis
<ol>
	<li>Image processing
	<ol>
		<li>Implement phase retrieval (Figure 3B) of raw CT projections (Figure 3A) of the sample using the free software PITRE34. Load projections (including the flat and dark projections) into PITRE from the menu Load image. Click the icon PPCI. Enter the relevant scanning parameters and click Single to implement the phase retrieval. 
		NOTE: The implementation of phase retrieval provides enhancement of interfaces between different phases (i.e., the void phase and the solid phase) in the reconstructed CT slices, which is of significant importance to the subsequent image-based analysis of inter-particle contacts.</li>
		<li>Reconstruct CT slices of the sample using PITRE based on the CT projections after phase retrieval (Figure 3C). Load the projections into PITRE from the menu Load image. Click the icon ProjSino. Enter relevant parameters in the appeared window and click Single to reconstruct a CT slice. 
		NOTE: Check horizontal slices to ensure that there are no heavy beam hardening artefacts or ring artefacts. Otherwise change of the current scanning parameters and rescan of the sample are required. Check vertical slices. If the sample is severely tilted prior to the shear, the test is considered unsuccessful.</li>
		<li>Implement image filtering on the CT slices. An anisotropic diffusion filter is used to perform image filtering (Figure 3D).</li>
		<li>Perform image binarization on the filtered CT slices. Implement the image binarization (Figure 3E) by applying an intensity value threshold to the CT slices, which is determined according to the intensity histogram of the CT slices using Otsu&#8217;s method35. 
		NOTE: For CT slices with a grey-scale intensity histogram exhibiting a significant overlap of intensities between the solid phase and the void phase, a validation of the image binarization is required using the mass of the solid phase36.</li>
		<li>Separate individual particles from the binarized CT slices using a marker-based watershed algorithm and store the results in a 3D labelled image (Figure 3F). Validate the results by comparing the calculated particle size distribution from the CT image to those from a mechanical sieving test. 
		NOTE: The module Separate Objects of the software Avizo Fire can be used to implement this algorithm. Remove the porous stones from the binarized CT slices using the module Border Kill of Avizo Fire. To acquire a reliable particle separation results, readers are suggested to try different particle segmentation algorithms37,38,39.</li>
	</ol>
	</li>
	<li>Image analysis
	<ol>
		<li>Extract particle properties from the labelled image. A MATLAB script is used to extract particle properties including particle volume, particle surface area, particle orientation and particle centroid coordinates. 
		NOTE: The intrinsic MATLAB functions regionprops, bwprim and pca are used to acquire these properties of each particle. A more detailed description of these procedures can be found in the work of Cheng and Wang28.</li>
		<li>Extract contact voxels from the binarized CT slices by implementation of a logical operation AND between the binary image of the CT slices (Figure 4) and a binary image of watershed lines acquired from the implementation of the marker-based watershed algorithm31. 
		NOTE: Over-detection of contact voxels could occur due to the partial volume effect and the random noise of CT images40,41. However, a slight over-detection of inter-particle contacts would not have significant effects on the overall trend of inter-particle contact evolution behavior42.</li>
	</ol>
	</li>
</ol>
4. CT image-based exploration of grain-scale mechanical behavior of soils
NOTE: The following image-based analysis is not applicable to idealistically spherical particles or samples with very narrow grading ranges (i.e., monodisperse samples). However, for particles with high roundness and poor grading (e.g., 0.3~0.6 mm glass beads), the methodology yields good results (see Cheng and Wang31).
<ol>
	<li>Quantify particle kinematics of the sample. Use a particle tracking method to track individual particles within the sample at different scans based on either particle volume or particle surface area. A detailed description of this method is given in Cheng and Wang28.
	<ol>
		<li>Calculate the translation of each particle during any two consecutive scans. It is calculated as the difference in the particle centroid coordinates between the two scans.</li>
		<li>Determine the rotation angle of each particle according to the difference in its major principal axis orientations between the two scans.</li>
	</ol>
	</li>
	<li>Quantify the strain field of the sample. Use a grid-based method to calculate the strain field during any two consecutive scans based on the particle translation and particle rotation. 
	NOTE: The method requires the labeled images of the sample from both scans and the particle kinematics results. Readers are referred to a previous work24 for a detailed description.</li>
	<li>Analyze inter-particle contact evolution of the sample. Based on the extracted contact voxels, the labeled images of particles and the particle tracking results, analyze the branch vector orientation of the lost contacts and the gained contacts within the sample during each shear increment. 
	NOTE: A full description of this method is given in Cheng and Wang31.</li>
</ol>

The authors have nothing to disclose.

High-spatial resolution X-ray micro-CT and advanced image processing and analysis techniques have enabled the experimental investigation of the mechanical behavior of granular soils under shear at multi-scale levels (i.e., at macro-scale, meso-scale and grain-scale levels). However, CT image-based meso- and grain-scale investigations require the acquisition of high-spatial resolution CT images of soil samples during loading. The most challenging aspect of this process is perhaps the fabrication of a miniature triaxial lo...

It is widely recognized that the macro-scale mechanical properties of granular soil, such as stiffness, shear strength and permeability, are critical to many geotechnical structures, for example, foundations, slopes and rock-fill dams. For many years, on-site tests and conventional laboratory tests (e.g., one-dimensional compression tests, triaxial compression tests and permeability tests) have been used to evaluate these properties in different soils. Codes and standards for testing soil mechanical properties have also been developed for engineering purposes. While these macro-scale mechanical properties have been intensively studied, the grain-scale mechanical behavior (e.g., particle kinematics, contact interaction and strain localization) that governs these properties has attracted much less attention from engineers and researchers. One reason is the lack of effective experimental methods available to explore the grain-scale mechanical behavior of soils.
Until now, most of the understanding of the grain-scale mechanical behavior of granular soils has come from discrete element modeling1 (DEM), because of its ability to extract particle-scale information (e.g., particle kinematics and particle contact forces). In earlier studies of using DEM techniques to model granular soil mechanical behaviors, each individual particle was simply represented by a single circle or sphere in the model. The use of such over-simplified particle shapes has led to the over-rotation of particles and thereby a lower peak strength behavior2. To achieve a better modeling performance, many investigators have used a rolling resistance model3,4,5,6 or irregular particle shapes7,8,9,10,11,12 in their DEM simulations. As a result, a more realistic understanding of particle kinematic behavior has been acquired. Aside from particle kinematics, DEM has been increasingly used to investigate grain contact interaction and to develop theoretical models. However, because of the requirement to reproduce real particle shapes and the use of sophisticated contact models, DEM requires extremely high computational capability in the modeling of granular soils with irregular shapes.
Recently, the development of optical equipment and imaging techniques (e.g., the microscope, laser-aided tomography, X-ray computed tomography (CT) and X-ray micro-tomography (&#956;CT)) has provided many opportunities for experimental examination of the grain-scale mechanical behavior of granular soils. Via acquisition and analysis of soil sample images before and after triaxial testing, such equipment and techniques have been utilized in the investigation of soil microstructures13,14,15,16,17,18,19. More recently, in situ tests with X-ray CT or &#956;CT have been increasingly used to investigate the evolution of void ratio20, strain distribution21,22,23,24, particle movement25,26,27,28, inter-particle contact29,30,31 and particle crushing32 of granular soils. Here, &#8220;in situ&#8221; implies X-ray scanning conducted at the same time as loading. In contrast to general X-ray scanning, in situ X-ray scanning tests require a specially fabricated loading apparatus to deliver stresses to soil samples. With the combined use of the loading apparatus and X-ray CT or &#956;CT device, CT images of the samples at different loading stages of the tests can be acquired non-destructively. Based on these CT images, particle-scale observations of granular soil behavior can be acquired. These CT image-based particle-level observations are extremely helpful to verify numerical findings and to gain novel insights into the grain-scale mechanical behavior of granular soils.
This article aims to share the details of how an X-ray in situ scanning test of a soil sample can be carried out, using an exemplary experiment that observes particle kinematics, strain localization and inter-particle contact evolution within a soil sample. The results show that X-ray in situ scanning tests have a great potential to explore the grain-level behavior of granular soils. The protocol covers the choice of X-ray &#956;CT device and the preparation of a miniature triaxial loading apparatus, and detailed procedures to carry out the test are provided. In addition, the technical steps for using image processing and analysis to quantify the particle kinematics (i.e., particle translation and particle rotation), strain localization, and inter-particle contact evolution (i.e., contact gain, contact loss and contact movement) of the soil are described.

<table>
	<tbody>
		<tr>
			<td>Confining pressure offering device</td>
			<td>GDS</td>
			<td>STDDPC</td>
			<td></td>
		</tr>
		<tr>
			<td>De-aired water</td>
			<td>N/A</td>
			<td>N/A</td>
			<td>Water de-aired in the lab</td>
		</tr>
		<tr>
			<td>Leighton Buzzard sand</td>
			<td>Artificial Grass Cambridge</td>
			<td>Drained Industrial Sand 25 kg</td>
			<td>Can be replaced with different soils</td>
		</tr>
		<tr>
			<td>Miniature triaxial loading device</td>
			<td>N/A</td>
			<td>N/A</td>
			<td>The miniature loading device is specially fabricated by the authors</td>
		</tr>
		<tr>
			<td>Silicon grease</td>
			<td>RS company</td>
			<td>RS 494-124</td>
			<td></td>
		</tr>
		<tr>
			<td>Synchrotron radiation X-ray micro CT setup</td>
			<td>Shanghai Synchrotron Radiation Facility Center (SSRF)</td>
			<td>13W1</td>
			<td>The triaxial testing is carried out at the BL13W beam-line of the SSRF</td>
		</tr>
		<tr>
			<td>Vacuum pump</td>
			<td>Hong Kong Labware Co., ltd.</td>
			<td>Rocker 300</td>
			<td></td>
		</tr>
	</tbody>
</table>

visualization of failure and the associated grain-scale mechanical behavior of granular soils under shear using synchrotron x-ray micro-tomography

The rapid development of X-ray imaging techniques with image processing and analysis skills has enabled the acquisition of CT images of granular soils with high-spatial resolutions. Based on such CT images, grain-scale mechanical behavior such as particle kinematics (i.e., particle translations and particle rotations), strain localization and inter-particle contact evolution of granular soils can be quantitatively investigated. However, this is inaccessible using conventional experimental methods. This study demonstrates the exploration of the grain-scale mechanical behavior of a granular soil sample under triaxial compression using synchrotron X-ray micro-tomography (&#956;CT). With this method, a specially fabricated miniature loading apparatus is used to apply confining and axial stresses to the sample during the triaxial test. The apparatus is fitted into a synchrotron X-ray tomography setup so that high-spatial resolution CT images of the sample can be collected at different loading stages of the test without any disturbance to the sample. With the capability of extracting information at the macro scale (e.g., sample boundary stresses and strains from the triaxial apparatus setup) and the grain scale (e.g., grain movements and contact interactions from the CT images), this procedure provides an effective methodology to investigate the multi-scale mechanics of granular soils.

Figure 5 depicts the particle kinematics results of a Leighton Buzzard sand (LBS) sample at a 2D slice during two typical shear increments, I and II. Most of the particles are successfully tracked and their translations and rotations are quantified following the above protocol. During the first shear increment, neither particle displacements nor particle rotations show clear localization. However, a localized band is developed in both the particle displacement map and particle rotation map d...

Watch this Scientific Journal Video about Visualization of Failure and the Associated Grain-Scale Mechanical Behavior of Granular Soils under Shear using Synchrotron X-Ray Micro-Tomography at JoVE.com

Visualization of Failure and the Associated Grain-Scale Mechanical Behavior of Granular Soils under Shear using Synchrotron X-Ray Micro-Tomography

The protocol describes procedures to acquire high-spatial resolution computed tomography (CT) images of a granular soil during triaxial compression, and to apply image processing techniques to these CT images to explore the grain-scale mechanical behavior of the soil under loading.

The rapid development of X-ray imaging techniques with image processing and analysis skills has enabled the acquisition of CT images of granular soils ...

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13.2K Views.  City University of Hong Kong. The protocol describes procedures to acquire high-spatial resolution computed tomography (CT) images of a granular soil during triaxial compression, and to apply image processing techniques to these CT images to explore the grain-scale mechanical behavior of the soil under loading.

Video: Visualization of Failure and the Associated Grain-Scale Mechanical Behavior of Granular Soils under Shear using Synchrotron X-Ray Micro-Tomography

Reservoir Condition Pore-scale Imaging of Multiple Fluid Phases Using X-ray Microtomography

X-ray microtomography was used to image, at a resolution of 6.6 &#181;m, the pore-scale arrangement of residual carbon dioxide ganglia in the pore-space of a carbonate rock at pressures and temperatures representative of typical formations used for CO2 storage. Chemical equilibrium between the CO2, brine and rock phases was maintained using a high pressure high temperature reactor, replicating conditions far away from the injection site. Fluid flow was controlled using high pressure high temperature syringe pumps. To maintain representative in-situ conditions within the micro-CT scanner a carbon fiber high pressure micro-CT coreholder was used. Diffusive CO2 exchange across the confining sleeve from the pore-space of the rock to the confining fluid was prevented by surrounding the core with a triple wrap of aluminum foil. Reconstructed brine contrast was modeled using a polychromatic x-ray source, and brine composition was chosen to maximize the three phase contrast between the two fluids and the rock. Flexible flow lines were used to reduce forces on the sample during image acquisition, potentially causing unwanted sample motion, a major shortcoming in previous techniques. An internal thermocouple, placed directly adjacent to the rock core, coupled with an external flexible heating wrap and a PID controller was used to maintain a constant temperature within the flow cell. Substantial amounts of CO2 were trapped, with a residual saturation of 0.203 &#177; 0.013, and the sizes of larger volume ganglia obey power law distributions, consistent with percolation theory.

We present a methodology for the imaging of multiple fluid phases at reservoir conditions by the use of x-ray microtomography. We show some representative results of capillary trapping in a carbonate rock sample.

X-ray microtomography was used to image, at a resolution of 6.6 &#181;m, the pore-scale arrangement of residual carbon dioxide ganglia in the pore-space ...

Energy Dispersive X-ray Tomography for 3D Elemental Mapping of Individual Nanoparticles

Energy dispersive X-ray spectroscopy within the scanning transmission electron microscope (STEM) provides accurate elemental analysis with high spatial resolution, and is even capable of providing atomically resolved elemental maps. In this technique, a highly focused electron beam is incident upon a thin sample and the energy of emitted X-rays is measured in order to determine the atomic species of material within the beam path. This elementally sensitive spectroscopy technique can be extended to three dimensional tomographic imaging by acquiring multiple spectrum images with the sample tilted along an axis perpendicular to the electron beam direction.
Elemental distributions within single nanoparticles are often important for determining their optical, catalytic and magnetic properties. Techniques such as X-ray tomography and slice and view energy dispersive X-ray mapping in the scanning electron microscope provide elementally sensitive three dimensional imaging but are typically limited to spatial resolutions of &gt; 20 nm. Atom probe tomography provides near atomic resolution but preparing nanoparticle samples for atom probe analysis is often challenging. Thus, elementally sensitive techniques applied within the scanning transmission electron microscope are uniquely placed to study elemental distributions within nanoparticles of dimensions 10-100 nm.
Here, energy dispersive X-ray (EDX) spectroscopy within the STEM is applied to investigate the distribution of elements in single AgAu nanoparticles. The surface segregation of both Ag and Au, at different nanoparticle compositions, has been observed.

The use of energy dispersive X-ray tomography in the scanning transmission electron microscope to characterize elemental distributions within single nanoparticles in three dimensions is described.

Energy dispersive X-ray spectroscopy within the scanning transmission electron microscope (STEM) provides accurate elemental analysis with high spatial ...

Failure Analysis of Batteries Using Synchrotron-based Hard X-ray Microtomography

Imaging morphological changes that occur during the lifetime of rechargeable batteries is necessary to understand how these devices fail. Since the advent of lithium-ion batteries, researchers have known that the lithium metal anode has the highest theoretical energy density of any anode material. However, rechargeable batteries containing a lithium metal anode are not widely used in consumer products because the growth of lithium dendrites from the anode upon charging of the battery causes premature cell failure by short circuit. Lithium dendrites can also form in commercial lithium-ion batteries with graphite anodes if they are improperly charged. We demonstrate that lithium dendrite growth can be studied using synchrotron-based hard X-ray microtomography. This non-destructive imaging technique allows researchers to study the growth of lithium dendrites, in addition to other morphological changes inside batteries, and subsequently develop methods to extend battery life.

Synchrotron-based hard X-ray microtomography is used to image the electrochemical growth of dendrites from a lithium metal electrode through a solid polymer electrolyte membrane.

Imaging morphological changes that occur during the lifetime of rechargeable batteries is necessary to understand how these devices fail. Since the advent ...

Measurement of X-ray Beam Coherence along Multiple Directions Using 2-D Checkerboard Phase Grating

A procedure for a technique to measure the transverse coherence of synchrotron radiation X-ray sources using a single phase grating interferometer is reported. The measurements were demonstrated at the 1-BM bending magnet beamline of the Advanced Photon Source (APS) at Argonne National Laboratory (ANL). By using a 2-D checkerboard &#960;/2 phase-shift grating, transverse coherence lengths were obtained along the vertical and horizontal directions as well as along the 45&#176; and 135&#176; directions to the horizontal direction. Following the technical details specified in this paper, interferograms were measured at different positions downstream of the phase grating along the beam propagation direction. Visibility values of each interferogram were extracted from analyzing harmonic peaks in its Fourier Transformed image. Consequently, the coherence length along each direction can be extracted from the evolution of visibility as a function of the grating-to-detector distance. The simultaneous measurement of coherence lengths in four directions helped identify the elliptical shape of the coherence area of the Gaussian-shaped X-ray source. The reported technique for multiple-direction coherence characterization is important for selecting the appropriate sample size and orientation as well as for correcting the partial coherence effects in coherence scattering experiments. This technique can also be applied for assessing coherence preserving capabilities of X-ray optics.

The measurement protocol and data analysis procedure are given for obtaining transverse coherence of a synchrotron radiation X-ray source along four directions simultaneously using a single 2-D checkerboard phase grating. This simple technique can be applied for complete transverse coherence characterization of X-ray sources and X-ray optics.

A procedure for a technique to measure the transverse coherence of synchrotron radiation X-ray sources using a single phase grating interferometer is ...

Ultrasonic Welding of Thermoplastic Composite Coupons for Mechanical Characterization of Welded Joints through Single Lap Shear Testing

This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ultrasonic welding process described in this paper is based on three main pillars. Firstly, flat energy directors are used for preferential heat generation at the joining interface during the welding process. A flat energy director is a neat thermoplastic resin film that is placed between the parts to be joined prior to the welding process and heats up preferentially owing to its lower compressive stiffness relative to the composite substrates. Consequently, flat energy directors provide a simple solution that does not require molding of resin protrusions on the surfaces of the composite substrates, as opposed to ultrasonic welding of unreinforced plastics. Secondly, the process data provided by the ultrasonic welder is used to rapidly define the optimum welding parameters for any thermoplastic composite material combination. Thirdly, displacement control is used in the welding process to ensure consistent quality of the welded joints. According to this method, thermoplastic-composite flat coupons are individually welded in a single lap configuration. Mechanical testing of the welded coupons allows determining the apparent lap shear strength of the joints, which is one of the properties most commonly used to quantify the strength of thermoplastic composite welded joints.

A straightforward procedure for ultrasonic welding of thermoplastic composite coupons for basic mechanical testing is described. Key characteristics of this ultrasonic welding process are the use of flat energy directors for simplified process preparation and the use of process data for the fast definition of optimum processing conditions.

This paper presents a novel straightforward method for ultrasonic welding of thermoplastic-composite coupons in optimum processing conditions. The ...

Using Synchrotron Radiation Microtomography to Investigate Multi-scale Three-dimensional Microelectronic Packages

Synchrotron radiation micro-tomography (SR&#181;T) is a non-destructive three-dimensional (3D) imaging technique that offers high flux for fast data acquisition times with high spatial resolution. In the electronics industry there is serious interest in performing failure analysis on 3D microelectronic packages, many which contain multiple levels of high-density interconnections. Often in tomography there is a trade-off between image resolution and the volume of a sample that can be imaged. This inverse relationship limits the usefulness of conventional computed tomography (CT) systems since a microelectronic package is often large in cross sectional area 100-3,600 mm2, but has important features on the micron scale. The micro-tomography beamline at the Advanced Light Source (ALS), in Berkeley, CA USA, has a setup which is adaptable and can be tailored to a sample&#39;s properties, i.e., density, thickness, etc., with a maximum allowable cross-section of 36 x 36 mm. This setup also has the option of being either monochromatic in the energy range ~7-43 keV or operating with maximum flux in white light mode using a polychromatic beam. Presented here are details of the experimental steps taken to image an entire 16 x 16 mm system within a package, in order to obtain 3D images of the system with a spatial resolution of 8.7 &#181;m all within a scan time of less than 3 min. Also shown are results from packages scanned in different orientations and a sectioned package for higher resolution imaging. In contrast a conventional CT system would take hours to record data with potentially poorer resolution. Indeed, the ratio of field-of-view to throughput time is much higher when using the synchrotron radiation tomography setup. The description below of the experimental setup can be implemented and adapted for use with many other multi-materials.

For this study synchrotron radiation micro-tomography, a non-destructive three-dimensional imaging technique, is employed to investigate an entire microelectronic package with a cross-sectional area of 16 x 16 mm. Due to the synchrotron&#39;s high flux and brightness the sample was imaged in just 3 min&#160;with an 8.7 &#181;m spatial resolution.

Synchrotron radiation micro-tomography (SR&#181;T) is a non-destructive three-dimensional (3D) imaging technique that offers high flux for fast data ...

Protocol of Electrochemical Test and Characterization of Aprotic Li-O2 Battery

We demonstrate a method for electrochemical testing of an aprotic Li-O2 battery. An aprotic Li-O2 battery is made of a Li-metal anode, an aprotic electrolyte, and an O2-breathing cathode. The aprotic electrolyte is a solution of lithium salt with aprotic solvent; and porous carbon is commonly used as the cathode substrate. To improve the performance, an electrocatalyst is deposited onto the porous carbon substrate by certain deposition methods, such as atomic layer deposition (ALD) and wet-chemistry reaction. The as-prepared cathode materials are characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray absorption near edge structure (XANES). A Swagelok-type cell, sealed in a glass chamber filled with pure O2, is used for the electrochemical test on a battery test system. The cells are tested under either capacity-controlled mode or voltage controlled mode. The reaction products are investigated by electron microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopy, and Raman spectroscopy to study the possible pathway of oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). This protocol demonstrates a systematic and efficient arrangement of routine tests of the aprotic Li-O2 battery, including the electrochemical test and characterization of battery materials.

Protocol of Electrochemical Test and Characterization of Aprotic Li-O2 Battery

A protocol for the electrochemical testing of an aprotic Li-O2 battery with the preparation of electrodes and electrolytes and an introduction of the frequently used methods of characterization is presented here.

We demonstrate a method for electrochemical testing of an aprotic Li-O2 battery. An aprotic Li-O2 battery is made of a Li-metal anode, an aprotic ...

Dynamic Pore-scale Reservoir-condition Imaging of Reaction in Carbonates Using Synchrotron Fast Tomography

Underground storage permanence is a major concern for carbon capture and storage. Pumping CO2 into carbonate reservoirs has the potential to dissolve geologic seals and allow CO2 to escape. However, the dissolution processes at reservoir conditions are poorly understood. Thus, time-resolved experiments are needed to observe and predict the nature and rate of dissolution at the pore scale. Synchrotron fast tomography is a method of taking high-resolution time-resolved images of complex pore structures much more quickly than traditional &#181;-CT. The Diamond Lightsource Pink Beam was used to dynamically image dissolution of limestone in the presence of CO2-saturated brine at reservoir conditions. 100 scans were taken at a 6.1 &#181;m resolution over a period of 2 hours. The images were segmented and the porosity and permeability were measured using image analysis and network extraction. Porosity increased uniformly along the length of the sample; however, the rate of increase of both porosity and permeability slowed at later times.

Synchrotron fast tomography was used to dynamically image dissolution of limestone in the presence of CO2-saturated brine at reservoir conditions. 100 scans were taken at a 6.1 &#181;m resolution over a period of 2 h.

Underground storage permanence is a major concern for carbon capture and storage. Pumping CO2 into carbonate reservoirs has the potential to dissolve ...

In Situ Visualization of the Phase Behavior of Oil Samples Under Refinery Process Conditions

To help address production issues in refineries caused by the fouling of process units and lines, we have developed a setup as well as a method to visualize the behavior of petroleum samples under process conditions. The experimental setup relies on a custom-built micro-reactor fitted with a sapphire window at the bottom, which is placed over the objective of an inverted microscope equipped with a cross-polarizer module. Using reflection microscopy enables the visualization of opaque samples, such as petroleum vacuum residues, or asphaltenes. The combination of the sapphire window from the micro-reactor with the cross-polarizer module of the microscope on the light path allows high-contrast imaging of isotropic and anisotropic media. While observations are carried out, the micro-reactor can be heated to the temperature range of cracking reactions (up to 450 &#176;C), can be subjected to H2 pressure relevant to hydroconversion reactions (up to 16 MPa), and can stir the sample by magnetic coupling. 
Observations are typically carried out by taking snapshots of the sample under cross-polarized light at regular time intervals. Image analyses may not only provide information on the temperature, pressure, and reactive conditions yielding phase separation, but may also give an estimate of the evolution of the chemical (absorption/reflection spectra) and physical (refractive index) properties of the sample before the onset of phase separation.

In Situ Visualization of the Phase Behavior of Oil Samples Under Refinery Process Conditions

This article describes a setup and method for the in situ visualization of oil samples under a variety of temperature and pressure conditions that aim to emulate refining and upgrading processes. It is primarily used for studying isotropic and anisotropic media involved in the fouling behavior of petroleum feeds.

To help address production issues in refineries caused by the fouling of process units and lines, we have developed a setup as well as a method to ...

A Novel Biaxial Testing Apparatus for the Determination of Forming Limit under Hot Stamping Conditions

The hot stamping and cold die quenching process is increasingly used to form complex shaped structural components of sheet metals. Conventional experimental approaches, such as out-of-plane and in-plane tests, are not applicable to the determination of forming limits when heating and rapid cooling processes are introduced prior to forming for tests conducted under hot stamping conditions. A novel in-plane biaxial testing system was designed and used for the determination of forming limits of sheet metals at various strain paths, temperatures, and strain rates after heating and cooling processes in a resistance heating uniaxial testing machine. The core part of the biaxial testing system is a biaxial apparatus, which transfers a uniaxial force provided by the uniaxial testing machine to a biaxial force. One type of cruciform specimen was designed and verified for the formability test of aluminum alloy 6082 using the proposed biaxial testing system. The digital image correlation (DIC) system with a high-speed camera was used for taking strain measurements of a specimen during a deformation. The aim of proposing this biaxial testing system is to enable the forming limits of an alloy to be determined at various temperatures and strain rates under hot stamping conditions.

This protocol proposes a novel biaxial testing system used on a resistance heating uniaxial tensile test machine in order to determine the forming limit diagram (FLD) of sheet metals under hot stamping conditions.