The overall goal of this work is to demonstrate the critical steps needed for synthesis of block copolymer materials by ring opening anionic polymerization, and to show the necessary flow of studies for block copolymer micelles formulation of a hydrophobic drug. This protocol demonstrates the proper execution of necessary steps and procedures for the synthesis of block copolymer by anionic polymerization. The big advantage of ring opening an anionic polymerization is the synthesis of materials in good yield, and low pollute dispersity.

As well as the scalability of the process. This is an exciting time for polymeric drug delivery. With a number of drugs relying on formulation and block copolymer micelles, now in late stage pre-clinical, or clinical development.

Prepare reagents and the materials for the transfer as described in the text protocol. Weigh methoxypolyethylene glycol with a molecular weight of 5, 000. Add the mPEG into a dried flask containing a stir bar, and seal the flushing adapter with a septum at the top.

Connect the flask to the manifold, and perch the flask for two to three minutes with Argon. Turn the valve to the vacuum position to perch the flask. Rotate the flask manually, and dry the reaction vessel homogeneously, with a blowdryer or heat gun, until the mPEG melts.

After one minute, break the vacuum by turning the valve on the manifold towards the Argon position with several quick snaps to cool down the flask. Keep the polymeric macroinitiator under vacuum for approximately two hours, and then under Argon before the reaction begins. Next, mount two high vacuum distillation apparatuses which have been dried previously in an oven under the hood.

One apparatus is for the distillation of DMSO, and one apparatus is for the distillation of the monomer, phenyl glycerol ether. Connect the separate flasks to the two apparatuses, and install each on a hemispherical heating mantel, or in an oil bath. Connect cold water to the top of each apparatus, and to the manifold.

Ensure that each apparatus is secure and well sealed. Engage the vacuum via the valve. Set the heating via a temperature controller, and start stirring the solutions.

After two hours of circulation distillation of DMSO, close the high vacuum valve to collect approximately 20 milliliters of solution. Then, release the fraction into the flask, and repeat the operation once more, to ensure the purity of the desired fraction that is collected later. Heat the flask containing the mPEG under vacuum with the heat gun until the polymer melts, and then perch again with Argon.

After two hours, close the high vacuum valve, and collect the volume of solvent. Stop heating, and break the vacuum from the manifold. Release Argon into the chamber, as described previously.

Under a positive pressure of Argon, connect one side of the canula to a graduated cylinder, or directly to the flask containing the mPEG, also under Argon, and immerse the other end carefully into the freshly distilled fraction. Connect an extra bubbler to the flask, close off the Argon flow, and use only the Argon pressure from the distillation apparatus. To avoid any accidents caused by Argon pressure, open the glass stopcock for one to two seconds, and reclose to continue the flow of DMSO until the full transfer is completed.

Next, under Argon, connect one side of the canula from the dried graduated cylinder, sealed by a septum, to a stock solution of 0.3 molar naphthalene potassium. Then, add an extra bubbler to the graduated cylinder, close the Argon flow to the cylinder, and under positive Argon pressure, transfer five milliliters of 0.3 molar naphthalene potassium via canulation from the stock solution, to the graduated cylinder. Insert another needle from the manifold into the cylinder, and remove the extra bubbler.

Remove the canula connected to the stock solution, carefully, insert it rapidly into the reaction flask, and connect an extra bubbler. Next, as described previously, add the base drop by drop until the solution becomes dark. Following the slow disappearance of color, add another portion until the dark color appears again, and repeat until the full transfer.

As described previously, transfer the desired volume of monomer to the reaction to reach a degree of polymerization of polyphenol glycol ether of about 18 to 20 units. Leave the reaction for 48 hours at 80 degrees celsius, under Argon atmosphere with constant stirring, to ensure complete polymerization. Quench the reaction by the addition of drops of one normal hydrochloric acid and methanol, as observed by a color disappearance.

Extract the naphthalene from the DMSO solution with hexane. Remove approximately 70 milliliters of the DMSO by distillation under vacuum. Cool down the slurry solution, and add 15 milliliters of THF.

Remove the salt from the slurry solution by centrifugation at 5, 000 times g for ten minutes. Transfer the supernatant, and add a dropwise to 500 milliliters of cold diethyl ether. Collect the precipitate by filtration, or centrifugation.

After repeating the precipitation twice, dry the precipitate at room temperature under the hood, overnight, and then under vacuum at 30 degrees celsius for 24 to 48 hours, for a yield of 85%The copolymer is now ready for characterization, as described in the text protocol. Dissolve 12 milligrams of doxorubicin in one milliliter of acetonitrile. Add 10 microliters of triethylamine, and let the solution stir in the dark for two hours.

Dissolve 45 milligrams of copolymer in one milliliter of THF, and stir for the same period of time. Add the copolymer solution to the doxorubicin solution, and rinse the vile containing residual copolymer with an extra volume of THF. Next, add the copolymer-drug mixture dropwise to a 20 milliliter vile containing 15 milliliters of 0.9%saline with stirring.

Transfer the solution to a dialysis bag, and dialyze against 500 milliliters of 0.9%saline. Transfer the dialysate to a 15 milliliter tube and centrifuge at 5, 000 times g, for 15 minutes. Then, transfer the supernatant to an ultrafiltration system that contains a dialysis membrane.

Put the stirring adapter into the ultrafiltration system, close the lid, and open to a stream of nitrogen. Concentrate the block copolymer micelles solution to a volume of four milliliters, and add six milliliters of fresh saline. Then, concentrate the block copolymer micelles solution to 4 milliliters again, rinse the chamber with 0.5 milliliters of saline, and add it to the solution.

Store the resulting solution in brown viles at room temperature in the dark, prior to further use. The ring opening anionic polymerization of phenyl glycerol ether on the mPEG macroinitiator was used to prepare the amphiphilic diblock copolymer by the deep protonation of the hydroxyl group of mPEG. Using naphthalene potassium as a radical anion, followed by the polymerization of the phenyl glycerol ether monomer.

The characterization of the block copolymer by gel permeation chromatography, and proton NMR spectroscopy analysis confirmed a narrow molecular weight distribution with a degree of polymerization of phenyl glycerol ether of 15 units. In acquis media, the amphiphilic block copolymers assemble to form micelles that consist of a hydrophobic core surrounded by a hydrophilic shell. Transmission electron microscopy confirmed a spherical morphology and dynamic light scattering indicated a hydrodynamic diameter of 25 nano meters.

Doxorubicin was successfully encapsulated in the block copolymer micelles. Compared to the free protonated drug in solution, self-quenching of the doxorubicin, observed by fluorescence spectroscopy, confirmed the incorporation of the drug in the polymeric micelles, with a drug loading capacity of up to 14%The release profile of doxorubicin, from the block copolymer micelles, indicated good stability for this formulation at neutral pH. And sustained release of the drug over four days under physiologically relevant conditions.

Once mastered, this technique can help trainees in pharmaceutical sciences to prepare the synthesis diblock copolymers for application in drug delivery. This procedure described herein, can be applied for synthesis of a wide range of copolymers with PEG as the initiator. Here emphasis has been placed on assuring good laboratory practices, that provide anhydrous conditions, and result in high quality materials.

After watching this video, I should have a good understanding of how to work under anhydrous conditions and verse should be able to apply these steps for the synthesis of PEG polyester or PEG polyester materials. In pursuing any of the described research, it is essential to remember that you are working under controlled conditions, with potential hazardous organic solvents, and other agents. Furthermore, all drugs are toxic, and must be handled using necessary precautions.

Such as, wearing gloves, a lab coat, close-toed shoes, as well as wearing a mask when you want to weigh the drugs.