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Method Article
The fabrication of microfluidic channels and their implementation in experiments for studying the chemotactic foraging behaviour of marine microbes within a patchy nutrient seascape and the swimming behaviour of bacteria within shear flow are described.
Preparation
1. Create a Mask
Using a CAD software, design the channel for high-resolution printing on a transparency. This will be the "mask".
In the clean room:
2. Clean and bake the wafer
First, squirt the wafer with Acetone, then quickly with Methanol, then with Isopropanol. Finally, dry the wafer using Nitrogen.
Bake the wafer in the oven (130°C) for 5 min.
3. Coating the wafer
Place the wafer at the center of the spin-coating machine. Pour photoresist (SU-8) from the bottle onto the wafer. Let the SU-8 flow and relax for ~ 10 s. Turn on the spin-coater and ramp its speed up from 0 to 500 rpm over 5 s; keep at 500 rpm for 10 s; ramp up to final speed over 10 s and maintain at final speed for 30 s. The final speed depends on the targeted coating thickness and the SU-8 used. The details can be found at http://www.microchem.com/
4. Soft-bake
After coating the wafer, bake it first at 65°C and then at 95°C. The baking time varies with targeted thickness and type of photoresist used. Then, let the wafer sit at room temperature for at least 5 min.
5. Exposure
Place the mask on top of the wafer and expose the wafer to UV light for the time recommended in the SU-8 manual.
6. Post-exposure bake
Bake the wafer at 65°C and then 95°C following the SU-8 manual's instructions.
7. Developing the wafer to obtain the "master" (mold)
Prepare a beaker filled with the developer (PMMA). Immerse the wafer into the beaker while very gently oscillating the beaker until the unexposed part of the photoresist is washed away.
In our lab:
8. Prepare PDMS and pour it onto the wafer
Mix the PDMS with its curing agent at 10:1 ratio into a cup. Stir and mix it homogenously: this will generate lots of bubbles and make the mixture look opaque. Pour the mixture on the "master".
9. De-bubble in vacuum chamber
To remove the bubbles, placed the master and PDMS mixture that is covering it into a vacuum chamber until all bubbles are gone.
10. Baking in oven
Bake for at least 12 hours in an oven at 65°C to harden the PDMS.
11. Punch holes
Peel off the PDMS from the master and punch holes for inlets and outlets of the channels.
In cleanroom (not shown)
12. Plasma bonding
Channels are bonded to a glass slide after treating both the PDMS layer and the glass slide with oxygen plasma for 1 min.
Experiments:
Exp #1: Investigating the chemotactic response of marine microbes to micro-scale nutrient layers
1) Setting up the experiment
2) Running the experiment
Exp #2: Investigating the effects of shear on marine bacteria swimming in a vortexZ
An understanding of how marine microbes interact with their local chemical and physical environment is imperative for a more complete and precise perception of the role of planktonic microorganisms in the oceans nutrient and carbon cycles (Azam and Malfatti 2007). However, due to the small scales (< mm) over which many important microbial interactions take place, technical limitations have prevented detailed examinations of microbial behaviour within the heterogeneous bio-physico-chemical landscape predicted to be ex...
We would like to thank Microsystems Technology Laboratories at MIT for allowing us to film part of this video in the clean room facility.
Name | Company | Catalog Number | Comments | |
PDMS, Sylgard 184 | Silicone Elastomer Kit | Dow Corning | http://www.ellsworth.com/sylgard.html | |
SU8-2100 | Photoresist | MicroChem Corp. | www.microchem.com | |
Nikon Eclipse TE2000-E inverted microscope | Microscope | Nikon Instruments | ||
PEEK tubing (0.762 mm ID, 1.59 mm OD) | Tool | Upchurch Scientific | www.upchurch.com | |
Syringes (Luer-Lok Tip) | Tool | BD Biosciences | ||
Fitting Part P-704-01 | Tool | Upchurch Scientific | To connect tubing to Luer-Lok Tip Syringes | |
Syringe Pump (PHD 2000 Programmable) | Equipment | Harvard Apparatus | ||
CCD Camera (PCO 1600) | Equipment | Cook |
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