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In This Article

  • Summary
  • Abstract
  • Introduction
  • Protocol
  • Results
  • Discussion
  • Disclosures
  • Acknowledgements
  • Materials
  • References
  • Reprints and Permissions

Summary

The protocol describes how to engineer a perfusable vascular network in a spheroid. The spheroid's surrounding microenvironment is devised to induce angiogenesis and connect the spheroid to the microchannels in a microfluidic device. The method allows the perfusion of the spheroid, which is a long-awaited technique in three-dimensional cultures.

Abstract

A spheroid (a multicellular aggregate) is regarded as a good model of living tissues in the human body. Despite the significant advancement in the spheroid cultures, a perfusable vascular network in the spheroids remains a critical challenge for long-term culture required to maintain and develop their functions, such as protein expressions and morphogenesis. The protocol presents a novel method to integrate a perfusable vascular network within the spheroid in a microfluidic device. To induce a perfusable vascular network in the spheroid, angiogenic sprouts connected to microchannels were guided to the spheroid by utilizing angiogenic factors from human lung fibroblasts cultured in the spheroid. The angiogenic sprouts reached the spheroid, merged with the endothelial cells co-cultured in the spheroid, and formed a continuous vascular network. The vascular network could perfuse the interior of the spheroid without any leakage. The constructed vascular network may be further used as a route for supply of nutrients and removal of waste products, mimicking blood circulation in vivo. The method provides a new platform in spheroid culture toward better recapitulation of living tissues.

Introduction

Shifting from a monolayer (two-dimensional) culture to a three-dimensional culture is motivated by the need to work with culture models that mimic the cellular functions of living tissues1,2,3. Flat and hard plastic substrates commonly used in cell culture do not resemble most of the extracellular environments in the human body. In fact, many studies demonstrate that three-dimensional culture recreate tissue-specific architecture, mechanical and biochemical cues, and cell-cell communication, which have not been observed in conventional two-dimensional culture4,5,6,7,8.

A multicellular aggregate or spheroid, is one of the most promising techniques to realize this three-dimensional culture9,10. Cells secrete the extracellular matrix (ECM) and can interact with others in the spheroid. Although some other bioengineering approaches11,12,13,14, such as cell stacking, successfully replicate spatial complexity of the human body, these approaches have only two or three kinds of cells for the ease of analysis and focused on only one function of target organs. In contrast, cells in spheroids are exposed to different culture environments depending on their positions in the spheroid due to the heterogeneous supply of nutrients, oxygen, and paracrine and autocrine signaling molecules in the spheroid. This feature of spheroids partially mimics in vivo culture condition and enable the cells in spheroids to create much more complex, organized tissue structure in vitro than those cultured in stacking tissue9,15,16. Note that if a spheroid is comprised of a single kind of cells, the function of the cells in the spheroid is not uniform due to the heterogeneous environment in the spheroid. In the past few years, spheroid cultures allowed embryonic stem cells (ESCs), induced pluripotent stem cells (iPSCs) or tissue-resident stem cells to mimic in vivo developmental sequences and recreate mini-organs such as the brain17, liver18and kidney19,20.

Despite significant progress in spheroid culture techniques, culturing large spheroids for a long time is still problematic. In a three-dimensional tissue, cells need to be located within 150-200 µm of a blood vessel because of the limited supply of oxygen and nutrients21. Vascular networks within the spheroid are necessary to recapitulate exchanging substances between blood and tissues in vivo. To achieve this, other groups have co-cultured endothelial cells with target cells22,23,24 or induced the differentiation of pluripotent cells into CD31-positive cells20. Nevertheless, the reported vessel-like structures do not have the open ends of the lumina to supply oxygen and nutrients to the center of the spheroid. To mimic the vascular role to nourish cells in the three-dimensional culture, open-ended and perfusable vascular network must be developed in the spheroid.

During the past few years, some research groups in the microengineering field reported methods to construct a perfusable vascular network, spontaneously formed in a microfluidic device by utilizing angiogenic factors from cocultured fibroblast cells25,26. These vascular networks have a similar morphology to their in vivo counterparts and can be remodeled by environmental factors, making them suitable for mimicking vascular functions in a spheroid culture. The purpose of this protocol is to construct a perfusable vascular network in a spheroid using a microfluidic platform27. The microfluidic device is modified from the previously reported device25 so that a spheroid can be incorporated. By directing the angiogenic secretion from fibroblast cells in a spheroid to endothelial cells in microchannels, angiogenic sprouts from the microchannels anastomosed with the spheroid and formed a perfusable vascular network. This method allows a direct delivery of a wide range of substances, such as fluorescent molecules and micrometer-scale beads into the interior of a spheroid, which provides the framework for a long-term tissue culture with vascular networks.

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Protocol

1. Fabrication of the Microfluidic Device Mold

  1. Design the pattern of the microfluidic device using commercially available software (Clewin5 or AutoCAD 2016, etc.). For the function of the Clewin5, see the user manual (http://manualzz.com/doc/7159150/clewin-user-s-manual).
    NOTE: The design file is available in Supplementary File 1.
  2. Transfer the design file to a micro pattern generator and load the tool with a chromium mask coated with the positive photoresist.
  3. Expose the positive photoresist in the pattern area using a micro pattern generator.
  4. Develop the positive photoresist using the developer (Table of Materials) and rinse the mask with deionized (DI) water.
  5. Using the chromium etchant (Table of Materials), etch the chromium in the exposed area where the positive photoresist was removed. Rinse the mask with DI water.
  6. Remove the remaining the photoresist on the mask using acetone.
    NOTE: Transparency mask can be an alternative for the Cr mask.
  7. Prepare a clean silicon wafer (4 inch, P(100)) and spin coat hexamethyldisilazane (HMDS) at 3,000 rpm for 30 s.
  8. Softbake HMDS for 5 min at 120 °C and cool the wafer for 5 min at room temperature.
  9. Spincoat the negative photoresist (Table of Materials) at 500 rpm for 10 s and 1,200 rpm for 30 s.
    NOTE: The spin coating condition should yield the photoresist layers with a thickness of approximately 100 µm on the wafers after photolithography.
  10. Prebake the negative photoresist for 45 min at 95 °C and cool the wafer for 60 min at room temperature.
  11. Check the UV light intensity in each experiment and calculate the exposure time for a total exposure energy dose at 250 mW/cm2. Place the photomask (step 1.1-1.6) on the wafer and expose them to the UV light.
  12. Postbake the negative photoresist for 1 min at 65 °C and 5 min at 95 °C. Allow the wafer to cool down for 1 min at room temperature.
  13. Develop the negative photoresist layer for 15 min in the first developer (Table of Materials) bath and 2 min in the second bath. Rinse the wafer in the first isopropanol (IPA) bath for 10 s and in the second IPA bath for 10 s.
  14. Hardbake the negative photoresist for 30 min at 200 °C and cool the wafer for 5 min at room temperature.
  15. Measure the thickness of the negative photoresist layer using a surface profiler.
  16. Place the wafer in a desiccator connected to a vacuum pump and add 200 µL of silane (trichloro(1H,1H,2H,2H-perfluorooctyl)silane). Turn on the pump for 10 min, then turn it off and keep the wafer in the desiccator for 4 h.

2. Fabrication Steps and the Assembly of PDMS Layers

  1. Cast the polydimethylsiloxane (PDMS) pre-polymer (PDMS base: curing agent = 10:1 (w/w)) and degas in a vacuum chamber for 2 h.
  2. Cure PDMS at 80°C in an air-vented oven overnight.
  3. Peel off the PDMS from the silicon wafer.
  4. Punch the holes 1A - 3B (Figure 1) and the spheroid culture well. Use a 2-mm diameter punch for holes 1A - 3B, and a 1-mm diameter punch for the spheroid well.
  5. Clean the PDMS slab and a glass cover slip (24 mm × 24 mm) with adhesive tape, by repeatedly sticking and peeling off the tape. Then treat the PDMS slab with air plasma for 40 s (40 mW, 50 sccm).
  6. Bond the PDMS slab onto the glass cover slip to expel any air bubbles from the surface between the PDMS slab and the cover slip and cure at 80 °C for at least 12 h.

3. Spheroid Preparation

NOTE: In the study, red fluorescent protein expressing human umbilical vein endothelial cells (RFP-HUVECs) and green fluorescent protein expressing HUVECs (GFP-HUVECs) are used in the spheroid and microchannels, respectively, to distinguish the origin of HUVECs after the construction of a perfusable vascular network. If the origin of HUVECs is not needed, unlabeled HUVECs are enough for the experiment.

  1. Thaw the RFP-HUVECs (3.0 × 105 cells/vial) and human lung fibroblast (hLF) (1.0 × 106 cells/vial) and add them into 10 mL of medium for endothelial cells and fibroblast cells, respectively (Table of Materials). Culture them in a 100-mm dish at 37 °C and 5% CO2 for 2-3 days for sub-confluent RFP-HUVECs and hLFs. This preparation will yield ~200 spheroids.
  2. Detach the RFP-HUVECs and hLFs from the dishes with 2 mL of 0.05% trypsin-EDTA and stop the trypsin reaction with 4 mL of DMEM containing 10% (v/v) fetal bovine serum (FBS) and 1% (v/v) penicillin/streptomycin.
  3. After centrifugation at 220 x g for 3 min, remove the supernatant, and resuspend the RFP-HUVECs and hLFs in the endothelial medium to final cell concentrations at 2.5 × 104 and 1.0 × 105 cells/mL, respectively.
  4. Gently add 200 µL of the cell suspension (5,000 cells for RFP-HUVECs and 20,000 cells for hLFs) per well in a 96-well plate with ultra-low binding surface.
  5. Incubate the 96-well plate at 37 °C and 5% CO2 for a period of 2-4 days.
    NOTE: Since the spheroid diameter depends on the culture period and initial cell number in the 96-well plate, it can be controlled by these two parameters.

4. Cell Seeding in the Microfluidic Device

Note: The naming convention for the holes, channels and the spheroid well are demonstrated in Figure 1. We define day 0 as the day when cell harvesting into the microfluidic device is finished. Schematic of the experimental timelines is shown in Figure 2.

  1. Day −1) Spheroid loading
    NOTE: The following step should be performed on ice to prevent gelation of collagen and fibrin.
    1. Dissolve fibrinogen in phosphate buffered saline (PBS) for a final concentration of 2.80 mg/mL.
    2. Prepare neutralized collagen (3.0 mg/mL in PBS) according to the manufacturer's protocol.
    3. Combine 107.2 µL of fibrinogen solution (2.80 mg/mL), 8.0 µL of neutralized collagen (3.0 mg/mL), and 3.6 µL of aprotinin (5 U/mL) per reaction in a tube. This solution is labelled "master mix solution" (MS).
      NOTE: The volume is enough for loading one spheroid. If there is more than one spheroid, multiply each volume by the number of spheroids.
    4. Dissolve thrombin in PBS for a final concentration of 50 U/mL.
      NOTE: Aliquots of 50 U/mL thrombin (20 µL/tube) are stored at −30 °C and are thawed before each experiment.
    5. Place the 96-well plate containing the spheroids inside the biosafety cabinet.
    6. Prepare two 35-mm Petri dishes inside the biosafety cabinet, with one dish on ice (dish 1) and the other dish on the benchtop (dish 2). Pipet 99 µL of MS at the center of dish 1 (Figure 3a) to form a droplet.
    7. Trim the tips of 2 yellow (10-100 µL) and 3 clear pipette tips (1-100 µL) for the collection of spheroids from the 96-well plate, mixing thrombin with MS, precise collection of the spheroids, injecting the spheroids into the device, and injecting media into the device, respectively. The pore size of the tip should be slightly larger than the diameter of holes 1A - 3B of channels 1 and 3 or the spheroid well in channel 2 for a snug fit.
      NOTE: Hereafter, unless otherwise noted, use the pipette tips cut in this step. The photograph of cut tips is available in Figure 4.
    8. Collect a spheroid with 100 µL of medium from the 96-well plate and add it to dish 2 (Figure 3a).
    9. Pick up the spheroid with minimum volume of media from dish 2. While holding the pipettor upright, the spheroid should move towards the bottom of the pipet tip by gravity. Eject the spheroid by touching the pipet tip onto the meniscus of the MS droplet in dish 1 (Figure 3a).
      NOTE: The following steps 4.1.10 & 4.1.11 should be performed quickly.
    10. Add 1 µL of thrombin (50 U/mL) and mix gently with the yellow pipet tip.
    11. With the pipette set to 7 µL, pick up the spheroid and slowly place it into the spheroid well (Figure 3b).
    12. Incubate for 15 min at 37 °C for the gelation of fibrin.
    13. Slowly inject the endothelial medium from holes 1A and 3A and fill channels 1 and 3 with media (20~30 µL/channel).
    14. Place the device in a 100-mm dish with a wet Kimwipe to prevent evaporation of media from the device (Figure 3c).
    15. Place the device at 37 °C and 5% CO2 for 24 h to remove the bubbles at the interface between the media and fibrin.
  2. Day 0) HUVECs loading
    1. Thaw GFP-HUVECs (3.0 x 105 cells/vial) and add them to 10 mL of the endothelial medium. Culture them in a 100-mm dish at 37 °C and 5% CO2 for 2-3 days to reach sub-confluency. One dish of sub-confluent GFP-HUVECs is enough for preparing 8-10 devices.
    2. Detach GFP-HUVECs from the dishes with 2 mL of 0.05% trypsin-EDTA and stop the trypsin reaction with 4 mL of DMEM containing 10% (v/v) fetal bovine serum (FBS) and 1% (v/v) penicillin/streptomycin.
    3. After centrifugation at 220 x g for 3 min, resuspend the GFP-HUVECs in the endothelial medium at 5.0 x 106 cells/mL.
    4. Inject HUVECs cell suspension into channel 1 through hole 1B (20 µL/channel).
    5. Tilt the microfluidic device 90°, place it on the side and incubate at 37 °C for 30 min to ensure that the HUVECs adhere to the fibrin in channel 2.
      1. Confirm the attachment of HUVECs on the fibrin. When the number of HUVECs attached at the interface between the gel and medium is not sufficient, the vasculature may be disconnected at the vascular root after a few days of device culture (Figure 5). In the protocol, the success rate of the perfusion is >50%.
    6. Repeat steps 4.2.4 and 4.2.5 for channel 3.
    7. Culture cells in a 100-mm dish with a damp Kimwipe at 37 °C and 5% CO2 for 7-14 days.
  3. Day 1~) Media exchange
    1. Exchange half of the media in channels 1 and 3 every day.

5. Nuclei Staining

  1. Prepare 4% paraformaldehyde (PFA) in PBS.
  2. Remove the media from channels 1 and 3 and add 20 µL of 4% PFA per channel. To replace the solution in 4% PFA, repeat removing the solution from the device and adding 4% PFA three times.
  3. Incubate the device at 4 °C overnight.
  4. Remove 4% PFA from the device and wash the channels three times with PBS.
  5. Add 20 µL of 10 µg/mL the fluorescent dye (Table of Materials) per channel to stain cellular nuclei. To exchange the solution in the device, repeat removing the solution from the device and adding 10 µg/mL the fluorescent dye three times.
  6. Store the device at 4 °C for 24 h.

6. Fluid Perfusion of a Spheroid

  1. Prepare the spheroid after culturing for more than 7 days in the device at 37 °C and 5% CO2 for the completion of a continuous vascular pathway.
  2. Remove the medium from holes 1A, 1B, 3A and 3B.
  3. Introduce 10 µL of 10 µM solution of fluorescein isothiocyanate (FITC)-dextran in PBS into holes 1A and 1B.
  4. Monitor the flow of microbeads or FITC dye under an inverted microscope.

7. Quantification of Sprout Length

NOTE: ImageJ ver. 1.49 software is used for all of analysis of the image in this study.

  1. Overlap the images of GFP-HUVECs days 0, 1, 3, 5 and 7.
  2. Subtract the position of the vasculature tip of day 0 from the same position at images taken on days 1, 3, 5 and 7.
  3. Determine the growth of the vascular tip from the root position (Figure 6). The distance between the vascular tip and root was defined as the sprout length in this study (Figure 7b).

8. Quantification of Vascular Angles

NOTE: Vascular angle was defined as the angle consisted by vascular angle, root and the center of the spheroid (Figure 7c).

  1. Binarize the fluorescent images of the coculture spheroid containing RFP-HUVECs and measure "centroid" position by analysis function in ImageJ. In this study, the measured "centroid" position is defined as the center of the spheroid (Figure 6).
  2. Determine the position of the vascular tips and roots in same way in step 7.
  3. Measure the vascular angles using analysis function in ImageJ software.

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Results

Figure 1 shows a design and photo of the microfluidic device. It has three parallel channels, in which channel 2 contains the spheroid well. Channels 1 and 3 are used for the HUVEC culture and channel 2 is for the spheroid. Each channel is separated by trapezoidal microposts designed to pattern PDMS. The microposts prevent the hydrogel in channel 2 from leaking into channels 1 and 3 by surface tension and allow exchanging substances between the spheroid and H...

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Discussion

Previous reports show that hLFs secrete a cocktail of multiple angiogenic factors, such as angiopoietin-1, angiogenin, hepatocyte growth factor, transforming growth factor-α, tumor necrosis factor and some extracellular matrix proteins29,30. This assay relies on the angiogenic secretion from hLFs in a coculture spheroid, which is the limitation of the technique. Therefore, it is critical for a stable vascular formation to set a coculture spheroid at the bott...

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Disclosures

The author declare that they have no competing financial interests.

Acknowledgements

This work was supported by CREST JST (grant number JPMJCR14W4), Society for the Promotion of Science (JSPS) KAKENHI (grant number 25600060, 16K16386), The Center of Innovation Program from MEXT and JST, Project Focused on Developing Key Evaluation Technology from Japan Agency for Medical Research and Development, AMED, Mizuho Foundation for the Promotion of Sciences. Microfabrication was supported by Kyoto University Nano Technology Hub.

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Materials

NameCompanyCatalog NumberComments
AutoCAD 2017AutodeskAutoCAD 2017
A chromium mask coated with AZP 1350.CLEAN SURFACE TECHNOLOGYCBL2506Bu-AZP
Micro pattern generatorHeidelberguPG101
MF CD-26 developerRohm and haas electronic materials-Developer in protocol 1.4
S-CleanSasaki ChemicalS-24Chromium etchant in protocol 1.5
AcetonWako012-00343
Silicon WaferCanosisSiJ-4
Spin CoaterMIKASA1H-D7
Hexamethyldisilazane (HMDS)Tokyo Ohka KogyoH0089
SU-8 3050MicroChem-Negative photoresist in protocol 1.9
UV ExposureNanometric Technology IncLA310s
SU-8 DeveloperMicroChemY020100Developer for the negative photoresist in protocol 1.13
2-propanolWako163-04841
Surface profilerVeecoVeeco Dektak XT-S
(Trichloro (1H, 1H, 2H, 2H-perfluorooctyl) silaneSigma448931
Polydimethylsiloxane (PDMS)Dow Corning Toray184W/C
Biopsy Punch (1.0mm) Kai IndustriesBP-10F
Biopsy Punch (2.0mm) Kai IndustriesBP-20F
Plasma SystemFemto ScienceCOVANCE
Cover glassMATSUNAMI GLASSC024241
Culture DishesIwaki1000-035
RFP Expressing Human Umbilical Vein Endothelial CellAngio ProteomiecAP-0001RFP
Normal Human Lung FibroblastsLonzaCC-2512
Endothelial Cell Growth MediumLonzaCC-3162
Fibroblast Growth Media KitsLonzaCC-3132
DMEMThermo Fisher Scientific11965092
Fetal Bovine SerumThermo Fisher Scientific26140079
Penicillin-Streptomycin SolutionWako168-23191
0.05w/v% Trypsin-0.53mmol/l EDTA• 4Na Solution with Phenol RedWako204-16935
PBS (Phosphate Buffered Salts)Takara bioT900
96-well plateSumitomo bakelite631-21031
1000ul ChipNIPPON GeneticsFG-402
200ul  ChipNIPPON GeneticsFG-301
10ul ChipNIPPON Genetics37650
CO2 incubatorThermo Fisher ScientificModel 370
GFP Expressing Human Umbilical Vein Endothelial CellAngio ProteomiecAP-0001GFP
Fibrinogen from bovine plasmaSigmaF8630
Aprotinin from bovine lungSigmaA6279
Collagen ICorning354236
Thrombin from bovine plasmaSigmaT4648
Hoechst 33342InvitrogenH21492Fluorescent dye to stain nuclei in protocol 5.5
Paraformaldehyde SolutionWako163-25983
Inverted Fluorescence MicroscopeOLYMPUSIX71
Degital CCD CameraOLYMPUSORCA-R2
Confocal Laser Scanning Biological MicroscopeOLYMPUSFV1000
Inverted Fluorescence MicroscopeOLYMPUSIX-83
Fluorescein isothiocyanate-dextranSigmaFD70S

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