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* These authors contributed equally
This study uses temperature and material composition to control the yield stress properties of yield stress fluids. The solid-like state of the ink can protect the printing structure, and the liquid-like state can continuously fill the printing position, realizing the digital light processing 3D printing of extremely soft bioinks.
Precise printing fabrication of bioinks is a prerequisite for tissue engineering; the Jacobs working curve is the tool to determine the precise printing parameters of digital light processing (DLP). However, the acquisition of working curves wastes materials and requires high formability of materials, which are not suitable for biomaterials. In addition, the reduction of cell activity due to multiple exposures and the failure of structural formation due to repeated positioning are both unavoidable problems in conventional DLP bioprinting. This work introduces a new method of obtaining the working curve and the improvement process of continuous DLP printing technology based on such a working curve. This method of obtaining the working curve is based on the absorbance and photorheological properties of the biomaterials, which do not depend on the formability of the biomaterials. The continuous DLP printing process, obtained from improving the printing process by analyzing the working curve, increases the printing efficiency more than tenfold and greatly improves the activity and functionality of cells, which is beneficial to the development of tissue engineering.
Tissue engineering1 is important in the field of organ repair. Due to the lack of organ donation, some diseases, such as liver failure and kidney failure, cannot be cured well, and many patients do not receive timely treatment2. Organoids with the required function of the organs may solve the problem caused by the lack of organ donation. The construction of organoids depends on the progress and development of bioprinting technology3.
Compared with extrusion-type bioprinting4 and inkjet-type bioprinting5, the printing speed....
1. Theoretical preparation
This article shows a new method to obtain curing parameters and introduces a new way to achieve continuous DLP printing, demonstrating the efficiency of this method in determining the working curve.
We used three different materials in DLP printing to verify the accuracy of the theoretical working curve obtained by the method introduced in this article. The materials are 20% (v/v) polyethylene (glycol) diacrylate (PEGDA), 0.5% (w/v) lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) with d.......
The critical steps of this protocol are described in section 2. It is necessary to unify the light intensity used in the photorheology test and the printing light intensity in the actual tests. The absorbance testing equipment is the most important part. The shape of the test chamber should be the same as the photosensitive area of the light intensity meter. Due to the properties of the materials that continuously change during the whole UV light exposure process, the light intensity needs to continue to change
The authors gratefully acknowledge the support provided by the National Natural Science Foundation of China (Grant Nos. 12125205, 12072316, 12132014), and the China Postdoctoral Science Foundation (Grant No. 2022M712754).
....Name | Company | Catalog Number | Comments |
Brilliant Blue | Aladdin (Shanghai, China). | 6104-59-2 | |
DLP software | Creation Workshop | N/A | |
Lithium phenyl-2,4,6-trimethylbenzoylphosphinate | N/A | LAP; synthesized | |
Light source | OmniCure | https://www.excelitas.com/product-category/omnicure-s-series-lamp-spot-uv-curing-systems | 365 nm |
Polyethylene (glycol) diacrylate | Sigma-Aldrich | 455008 | PEGDA Mw ~700 |
Rheometer | Anton Paar, Austria | MCR302 |
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