assembly and priming of the 3d-printed bioreactor for perfusion culture

Perfüzyonda Kan Damarlarının Ex Vivo Kültürü için Yeni Bir 3D Baskılı Biyoreaktör

The vascular wall exists in a reactive steady state, which ensures both responsivities to external stimuli (i.e., change of pressure, vasoconstrictors) and a consistent non-activating surface preventing blood coagulation and inflammatory cell infiltration1. In response to aging- and lifestyle-dependent stimuli and upon direct damage, the vascular wall activates remodeling processes such as restenosis and atherosclerosis, which are known contributors to common cardiovascular diseases (CVDs), such as ischemic stroke and myocardial infarction2. While interventional approaches such as percutaneous revascularisation and stenting are available to tackle advanced manifestations of vascular disease, these are known to provoke further vascular damage, often leading to recurrence. In addition, only limited preventative and early-stage solutions are available. Understanding the mechanisms maintaining vascular wall homeostasis and driving its dysfunction is at the heart of developing new cures3.
Despite the constant development and advances in molecular biology and tissue engineering, animal studies remain a crucial component of vascular biology studies. In vivo animal studies have provided enormous insight into the mechanisms of vascular homeostasis and pathology; however, these procedures are costly, have relatively low throughput, and pose substantial ethical issues. In addition, small animals are poorly representative of human vascular physiology, and larger animal experiments are vastly more expensive and create further ethical considerations4,5. With the increasing demand for pharmaceutical and medical solutions for a rapidly aging population, the downsides of animal use are magnified, impacting the reproducibility, reliability, and transferability of results to patient care6.
In vitro systems offer a simplified platform to study basic mechanisms but fail to recapitulate the complexity of the whole tissue, the interactions between cells and the extracellular matrix, and the mechanical forces, which are critical determinants in the development of vascular diseases7.
Ex vivo studies performed on whole tissues maintained in artificially controlled environments mimic the in vivo complexity while enabling relatively high-throughput investigations8. Given the ability to closely control the culture conditions and environment, ex vivo models allow a broad range of complex studies and provide a suitable alternative to reduce the use of animal procedures in vascular biology. Static vascular ring cultures offered interesting insights but failed to incorporate the crucial hemodynamic element9. Indeed, the study of the vascular system ex vivo poses specific challenges related to the many dynamic forces which apply to the cells within the blood vessel wall. Stimuli such as luminal flow, turbulence, shear stress, pressure, and wall deformation significantly impact tissue pathophysiology10,11,12.
Perfusion bioreactors are essential for studying vascular homeostasis and remodeling in response to injury or hemodynamic changes13. Furthermore, perfusion culture can be used to improve the maturation and durability of tissue-engineered blood vessels (TEBVs), providing suitable alternatives for vascular grafts14.
Commercially available perfusion bioreactors are limited in flexibility and adaptability and are costly. Many of the existing in-house developed bioreactors are instead difficult to replicate in other labs, due to the limited descriptions and unavailability of specially made components7,8,9,10,11,12. To overcome these limitations, we have recently developed a new bioreactor (EasyFlow), which is economical to produce, accommodates a range of tissues, and enables relatively simple modifications to adapt to different research demands13. The insert is 3D printed and fits as in a lid of a standard 50 mL centrifuge tube. Its modular design and 3D printing manufacture make it accessible and reproducible across different labs, as well as easily modifiable to adapt to different scientific needs. This protocol describes the assembly and basic operation of the bioreactor system in an arterial perfusion setting.

Yazar Spotlight: EasyFlow - Büyük Kan Damarı Kültürü için Ekonomik ve Uyarlanabilir Bir Perfüzyon Biyoreaktörü 

Ex Vivo (Canlı Canlı) 3D Baskılı Biyoreaktörde Büyük Kan Damarlarının Perfüzyon Kültürü

We developed a simple cost-effective and adaptable bioreactor for the culture of blood vessels in vitro. The application of physiological flow and pulsatile forces to blood vessels ensures that the cells within the tissue remain viable. The application of bioreactors, such as the one we described here, enable the culture of blood vessels ex vivo and reduces the reliance on animal experiments in research.The application of hemodynamic forces is crucial to maintain a healthy blood vessel in culture, while profusion bioreactors are a great solution to achieve this dynamic environment. Systems described in the existing literature are often challenging to replicate, expensive, and not easy to adapt. We have developed a new perfusion system titled EasyFlow.This system is economic to produce, accommodates a different range of tissues, and is simple to modify so researchers can adapt it to their experimental needs. The production is open source, based on a 3D model, and is accessible through the paper. Also, it can be adapted to the needs of the research based on this 3D model.EasyFlow is currently being employed to test mechanism of vascular repair, such as stem cells or biomaterial-based therapies. We also aim to use this bioreactor to induce the maturation of tissue-engineered blood vessels.

Watch this Scientific Journal Video about Assembly and Priming of the 3D-Printed Bioreactor for Perfusion Culture at JoVE.com

Assembly and Priming of the 3D-Printed Bioreactor for Perfusion Culture  

Perfüzyon kültürü için 3D baskılı biyoreaktörün montajı ve hazırlanması

Önce iki adet 3D baskılı kolay akışlı ek parçayı monte ederek biyoreaktörü laminer akış altında monte etmeye başlayın. Daha sonra bir eki rezervuar ve diğerini reaksiyon odası olarak kullanarak perfüzyon sistemini monte etmeye devam edin. Tek yönlü vana ile donatılmış bir sistem borusu kullanarak iki bağlı üç vanayı rezervuar R1 portuna takın.Ortaya çıkan çıkışı pompa kafasına bağlayın. Ardından, tek yönlü valfli benzer bir boru kullanarak pompa kafasını reaksiyon odasının C4 portuna bağlayın. Ardından, reaksiyon odası portu C1'i yumuşak duvarlı boru aracılığıyla daha küçük bir iç çapa sahip direnç kanalına bağlayın.Sistem hortumu ile direnç kanalını uzatarak ve R5'teki rezervuara bağlanarak lümen sirkülasyon döngüsünü kapatarak bir perfüzyon dönüş kanalı oluşturun. Sistem borusunu kullanarak reaksiyon odası portu C3'ü rezervuar portu R3'e bağlayarak bir taşma kanalı oluşturun, R2'den bir vantilatör filtresi takın. Hava ve ortamla dolu bir şırıngayı C6 reaksiyon odasına bağlayarak bir basınç sönümleyici oluşturun. Bir perfüzyon ortamı kullanarak, sistemi ortam değişim portları ve rezervuar aracılığıyla doldurun.

assembly-priming-3d-printed-bioreactor-for-perfusion

Research

JoVE Journal

Bioengineering

Assembly and Priming of the 3D-Printed Bioreactor for Perfusion Culture

464 Görüntüleme. Önce iki adet 3D baskılı kolay akışlı ek parçayı monte ederek biyoreaktörü laminer akış altında monte etmeye başlayın. Daha sonra bir eki rezervuar ve diğerini reaksiyon odası olarak kullanarak perfüzyon sistemini monte etmeye devam edin. Tek yönlü vana ile donatılmış bir sistem borusu kullanarak iki bağlı üç vanayı rezervuar R1 portuna takın.Ortaya çıkan çıkışı pompa kafasına bağlayın. Ardından, tek yönlü valfli benzer bir boru kullanarak pomp...

Video: Assembly and Priming of the 3D-Printed Bioreactor for Perfusion Culture  

Ex Vivo Perfusion Culture of Large Blood Vessels in a 3D Printed Bioreactor

Vascular disease forms the basis of most cardiovascular diseases (CVDs), which remain the primary cause of mortality and morbidity worldwide. Efficacious surgical and pharmacological interventions to prevent and treat vascular disease are urgently needed. In part, the shortage of translational models limits the understanding of the cellular and molecular processes involved in vascular disease. Ex vivo perfusion culture bioreactors provide an ideal platform for the study of large animal vessels (including humans) in a controlled dynamic environment, combining the ease of in vitro culture and the complexity of the live tissue. Most bioreactors are, however, custom manufactured and therefore difficult to adopt, limiting the reproducibility of the results. This paper presents a 3D printed system that can be easily produced and applied in any biological lab, and provides a detailed protocol for its setup, enabling users&#39; operation. This innovative and reproducible ex vivo perfusion culture system enables the culture of blood vessels for up to 7 days in physiological conditions. We expect that adopting a standardized perfusion bioreactor will support a better understanding of physiological and pathological processes in large animal blood vessels and accelerate the discovery of new therapeutics.

This protocol presents the setup and operation of a newly developed, 3D printed bioreactor for the ex vivo culture of blood vessels in perfusion. The system is designed to be easily adopted by other users, practical, affordable, and adaptable to different experimental applications, such as basic biology and pharmacological studies.

Vascular disease forms the basis of most cardiovascular diseases (CVDs), which remain the primary cause of mortality and morbidity worldwide. Efficacious ...

Biyomühendislik

Begin assembling the bioreactor under laminar flow by first assembling the two 3D printed easy flow inserts. Then using one insert as the reservoir, and the other as the reaction chamber, proceed to assemble the perfusion system. Attach two connected three-way valves to the reservoir R1 port using a system tube equipped with a one-way valve.Connect the resulting outlet with the pump head. Then connect the pump head to the reaction chamber's C4 port using similar tubing with a one-way valve. Next, connect the reaction chamber port C1 via soft wall tubing to the resistance channel with a smaller inner diameter.Create a perfusion return channel by extending the resistance channel with the system tubing, and closing the luminal circulation loop by connecting to the reservoir at R5.Create an overflow channel by connecting the reaction chamber port C3 to the reservoir port R3 using system tubing, Attach a ventilator filter through R2.Construct a pressure dampener by connecting a syringe filled with air and media to the reaction chamber C6.Using a perfusion media, prime the system through the media exchange ports and the reservoir.

Perfusion Culture of Blood Vessels in the 3D-Printed Bioreactor

To prepare the sample for perfusion culture using the 3D-printed bioreactor. In a laminar flow cabinet, place the isolated porcine carotid artery samples in cold transport media. Using a scalpel blade, remove excess connective tissue and trim the ends of the tissue.Then wash the tissue twice in cold transport media. Next, place the tissue in transport media on an orbital shaker for a minimum of 30 minutes for a thorough final washing. After that, connect a non-branching segment of the washed artery to the fabricated bioreactor system using two barbed lure connections.And secure it using a vessel bond made of vascular silicone ties. Using a small syringe attached to the first lure connection, gently flow media through the artery to ensure its patency. After securing the artery to the fabricated insert, fill the reaction space with perfusion media.Next, carefully fill the luminal circulation loop with media, removing any remaining air from the system. Lastly, connect the reaction space to the assembled perfusion system, completing the circulation. To perform the perfusion culture, place the perfusion system in an incubator.After connecting it to a peristaltic pump, connect any additional acquisition systems, such as pressure sensors. Allow the system to equilibrate overnight with a low media flow rate of approximately 10 to 15 milliliters per minute. The following day, incrementally increase the flow until a final flow rate of 35 milliliters per minute is achieved.Every three days, replace 50%of the media by connecting one syringe with fresh media to the media exchange port closer to the pump and an empty syringe to the port closer to the reservoir to collect the spent medium. After the experiment, using sterile surgical scissors, harvest the tissue from the reaction chamber by trimming the tissue ends connected to the bioreactor. Confocal imaging using endothelial and smooth muscle-specific markers revealed that the normal structure of an artery was well preserved and maintained throughout, starting from the time of harvest, to cleaning and processing, and even after perfusion culture.However, incorrect handling during processing resulted in the loss of the endothelium ahead of the culture, and the application of non-physiological culture conditions like abrupt initiation of high flow showed luminal damage. Histological evaluation of the tissue using hematoxylin and eosin staining and immunofluorescence staining at the time of harvest and after seven days of perfusion culture revealed that the morphology and overall distribution of the cells in the vessel wall were maintained throughout.

3D Baskılı Biyoreaktörde Kan Damarlarının Perfüzyon Kültürü

Synthesis, Assembly, and Characterization of Monolayer Protected Gold Nanoparticle Films for Protein Monolayer Electrochemistry

Colloidal gold nanoparticles protected with alkanethiolate ligands called monolayer protected gold clusters (MPCs) are synthesized and subsequently incorporated into film assemblies that serve as adsorption platforms for protein monolayer electrochemistry (PME). PME is utilized as the model system for studying electrochemical properties of redox proteins by confining them to an adsorption platform at a modified electrode, which also serves as a redox partner for electron transfer (ET) reactions. Studies have shown that gold nanoparticle film assemblies of this nature provide for a more homogeneous protein adsorption environment and promote ET without distance dependence compared to the more traditional systems modified with alkanethiol self-assembled monolayers (SAM).1-3 In this paper, MPCs functionalized with hexanethiolate ligands are synthesized using a modified Brust reaction4 and characterized with ultraviolet visible (UV-Vis) spectroscopy, transmission electron microscopy (TEM), and proton (1H) nuclear magnetic resonance (NMR). MPC films are assembled on SAM modified gold electrode interfaces by using a "dip cycle" method of alternating MPC layers and dithiol linking molecules. Film growth at gold electrode is tracked electrochemically by measuring changes to the double layer charging current of the system. Analogous films assembled on silane modified glass slides allow for optical monitoring of film growth and cross-sectional TEM analysis provides an estimated film thickness. During film assembly, manipulation of the MPC ligand protection as well as the interparticle linkage mechanism allow for networked films, that are readily adaptable, to interface with redox protein having different adsorption mechanism. For example, Pseudomonas aeruginosa azurin (AZ) can be adsorbed hydrophobically to dithiol-linked films of hexanethiolate MPCs and cytochrome c (cyt c) can be immobilized electrostatically at a carboxylic acid modified MPC interfacial layer. In this report, we focus on the film protocol for the AZ system exclusively. Investigations involving the adsorption of proteins on MPC modified synthetic platforms could further the understanding of interactions between biomolecules and man-made materials, and consequently aid the development of biosensor schemes, ET modeling systems, and synthetic biocompatible materials.5-8

Alkanethiolate stabilized gold colloids known as monolayer protected clusters (MPCs) are synthesized, characterized, and assembled into thin films as an adsorption interface for protein monolayer electrochemistry of simple redox protein like Pseudomonas aeruginosa azurin (AZ) and cytochrome c (cyt c).

Monolayer sentezi, Montaj ve Karakterizasyonu Protein Monolayer Elektrokimya Korumalı Altın Nanopartikül Filmler

Colloidal gold nanoparticles protected with alkanethiolate ligands called monolayer protected gold clusters (MPCs) are synthesized and subsequently ...

Design of a Biaxial Mechanical Loading Bioreactor for Tissue Engineering

We designed a loading device that is capable of applying uniaxial or biaxial mechanical strain to a tissue engineered biocomposites fabricated for transplantation. While the device primarily functions as a bioreactor that mimics the native mechanical strains, it is also outfitted with a load cell for providing force feedback or mechanical testing of the constructs. The device subjects engineered cartilage constructs to biaxial mechanical loading with great precision of loading dose (amplitude and frequency) and is compact enough to fit inside a standard tissue culture incubator. It loads samples directly in a tissue culture plate, and multiple plate sizes are compatible with the system. The device has been designed using components manufactured for precision-guided laser applications. Bi-axial loading is accomplished by two orthogonal stages. The stages have a 50 mm travel range and are driven independently by stepper motor actuators, controlled by a closed-loop stepper motor driver that features micro-stepping capabilities, enabling step sizes of less than 50 nm. A polysulfone loading platen is coupled to the bi-axial moving platform. Movements of the stages are controlled by Thor-labs Advanced Positioning Technology (APT) software. The stepper motor driver is used with the software to adjust load parameters of frequency and amplitude of both shear and compression independently and simultaneously. Positional feedback is provided by linear optical encoders that have a bidirectional repeatability of 0.1 &mu;m and a resolution of 20 nm, translating to a positional accuracy of less than 3 &mu;m over the full 50 mm of travel. These encoders provide the necessary position feedback to the drive electronics to ensure true nanopositioning capabilities. In order to provide the force feedback to detect contact and evaluate loading responses, a precision miniature load cell is positioned between the loading platen and the moving platform. The load cell has high accuracies of 0.15% to 0.25% full scale.

We designed a novel mechanical loading bioreactor that can apply uniaxial or biaxial mechanical strain to a cartilage biocomposite prior to transplantation into an articular cartilage defect.

Doku Mühendisliği için iki eksenli Mekanik Yükleniyor Biyoreaktör tasarımı

We  designed a loading device that is capable of applying uniaxial or biaxial  mechanical strain to a tissue engineered biocomposites fabricated for  ...

Operation of a Benchtop Bioreactor

Fermentation systems are used to provide an optimal growth environment for many different types of cell cultures. The ability afforded by fermentors to carefully control temperature, pH, and dissolved oxygen concentrations in particular makes them essential to efficient large scale growth and expression of fermentation products. This video will briefly describe the advantages of the fermentor over the shake flask. It will also identify key components of a typical benchtop fermentation system and give basic instruction on setup of the vessel and calibration of its probes. The viewer will be familiarized with the sterilization process and shown how to inoculate the growth medium in the vessel with culture. Basic concepts of operation, sampling, and harvesting will also be demonstrated. Simple data analysis and system cleanup will also be discussed.

Fermentors are used to increase culture yield and productivity of bioengineered cells. After screening multiple microbial or animal cell culture candidates in shake flasks, the next logical step is to increase the selected culture&#x2019;s biomass with the fermentor. This video demonstrates the setup and operation of a typical benchtop bioreactor system.

Bir Benchtop Biyoreaktör Operasyonu

Fermentation systems are used to provide an optimal growth environment for many different types of cell cultures. The ability afforded by fermentors to ...

Rapid and Low-cost Prototyping of Medical Devices Using 3D Printed Molds for Liquid Injection Molding

Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using traditional liquid injection molding processes can be an expensive process due to tooling and equipment costs. As a result, it has traditionally been impractical to use liquid injection molding for low-cost, rapid prototyping applications. We have devised a method for rapid and low-cost production of liquid elastomer injection molded devices that utilizes fused deposition modeling 3D printers for mold design and a modified desiccator as an injection system. Low costs and rapid turnaround time in this technique lower the barrier to iteratively designing and prototyping complex elastomer devices. Furthermore, CAD models developed in this process can be later adapted for metal mold tooling design, enabling an easy transition to a traditional injection molding process. We have used this technique to manufacture intravaginal probes involving complex geometries, as well as overmolding over metal parts, using tools commonly available within an academic research laboratory. However, this technique can be easily adapted to create liquid injection molded devices for many other applications.

We have devised a method for low-cost and rapid prototyping of liquid elastomer rubber injection molded devices by using fused deposition modeling 3D printers for mold design and a modified desiccator as a liquid injection system.

Sıvı Enjeksiyon için 3D Baskılı Kalıpları Kullanma Tıbbi Cihazlar hızlı ve düşük maliyetli Prototip

Biologically inert elastomers such as silicone are favorable materials for medical device fabrication, but forming and curing these elastomers using ...

Micropatterning and Assembly of 3D Microvessels

In vitro platforms to study endothelial cells and vascular biology are largely limited to 2D endothelial cell culture, flow chambers with polymer or glass based substrates, and hydrogel-based tube formation assays. These assays, while informative, do not recapitulate lumen geometry, proper extracellular matrix, and multi-cellular proximity, which play key roles in modulating vascular function. This manuscript describes an injection molding method to generate engineered vessels with diameters on the order of 100 &#181;m. Microvessels are fabricated by seeding endothelial cells in a microfluidic channel embedded within a native type I collagen hydrogel. By incorporating parenchymal cells within the collagen matrix prior to channel formation, specific tissue microenvironments can be modeled and studied. Additional modulations of hydrodynamic properties and media composition allow for control of complex vascular function within the desired microenvironment. This platform allows for the study of perivascular cell recruitment, blood-endothelium interactions, flow response, and tissue-microvascular interactions. Engineered microvessels offer the ability to isolate the influence from individual components of a vascular niche and precisely control its chemical, mechanical, and biological properties to study vascular biology in both health and disease.

This manuscript presents an injection molding method to engineer microvessels that recapitulate physiological properties of endothelium. The microfluidic-based process creates patent 3D vascular networks with tailorable conditions, such as flow, cellular composition, geometry, and biochemical gradients. The fabrication process and examples of potential applications are described.

Micropatterning ve 3D mikrodamarlar Meclisi

In vitro platforms to study endothelial cells and vascular biology are largely limited to 2D endothelial cell culture, flow chambers with polymer or glass ...

Scaling of Engineered Vascular Grafts Using 3D Printed Guides and the Ring Stacking Method

Coronary artery disease remains a leading cause of death, affecting millions of Americans. With the lack of autologous vascular grafts available, engineered grafts offer great potential for patient treatment. However, engineered vascular grafts are generally not easily scalable, requiring manufacture of custom molds or polymer tubes in order to customize to different sizes, constituting a time-consuming and costly practice. Human arteries range in lumen diameter from about 2.0-38 mm and in wall thickness from about 0.5-2.5 mm. We have created a method, termed the "Ring Stacking Method," in which variable size rings of tissue of the desired cell type, demonstrated here with vascular smooth muscle cells (SMCs), can be created using guides of center posts to control lumen diameter and outer shells to dictate vessel wall thickness. These tissue rings are then stacked to create a tubular construct, mimicking the natural form of a blood vessel. The vessel length can be tailored by simply stacking the number of rings required to constitute the length needed. With our technique, tissues of tubular forms, similar to a blood vessel, can be readily manufactured in a variety of dimensions and lengths to meet the needs of the clinic and patient.

Scalable engineered blood vessels would improve clinical applicability. Using easily sizable 3D-printed guides, rings of vascular smooth muscle were created and stacked into a tubular form, forming a vascular graft. Grafts can be sized to meet the range of human coronary artery dimensions by simply changing the 3D-printed guide size.

3D Baskılı Kılavuzları ve Halka İstifleme Yöntemiyle Engineered Vasküler Greft ölçeklendirme

Coronary artery disease remains a leading cause of death, affecting millions of Americans. With the lack of autologous vascular grafts available, ...

Fabrication of Custom Agarose Wells for Cell Seeding and Tissue Ring Self-assembly Using 3D-Printed Molds

Engineered tissues are being used clinically for tissue repair and replacement, and are being developed as tools for drug screening and human disease modeling. Self-assembled tissues offer advantages over scaffold-based tissue engineering, such as enhanced matrix deposition, strength, and function. However, there are few available methods for fabricating 3D tissues without seeding cells on or within a supporting scaffold. Previously, we developed a system for fabricating self-assembled tissue rings by seeding cells into non-adhesive agarose wells. A polydimethylsiloxane (PDMS) negative was first cast in a machined polycarbonate mold, and then agarose was gelled in the PDMS negative to create ring-shaped cell seeding wells. However, the versatility of this approach was limited by the resolution of the tools available for machining the polycarbonate mold. Here, we demonstrate that 3D-printed plastic can be used as an alternative to machined polycarbonate for fabricating PDMS negatives. The 3D-printed mold and revised mold design is simpler to use, inexpensive to produce, and requires significantly less agarose and PDMS per cell seeding well. We have demonstrated that the resulting agarose wells can be used to create self-assembled tissue rings with customized diameters from a variety of different cell types. Rings can then be used for mechanical, functional, and histological analysis, or for fabricating larger and more complex tubular tissues.

This protocol describes a platform for fabricating self-assembled tissue rings in variable sizes using a customized 3D-printed plastic mold. PDMS negatives are cured in the 3D-printed mold; then agarose is cast in the cured PDMS negatives. Cells are seeded into the resulting agarose wells where they aggregate into tissue rings.

Hücre tohum için özel özel Wells ve kendinden montajlı 3D baskı kalıpları kullanarak doku yüzük imalatı

Engineered tissues are being used clinically for tissue repair and replacement, and are being developed as tools for drug screening and human disease ...