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Organic Chemistry
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Georgia Institute of TechnologySource: Hsin-Chun Chiu and Tyler J. Morin, laboratory of Dr. Ian Tonks—University of Minnesota Twin Cities
Schlenk lines and high vacuum lines are both used to exclude moisture and oxygen from reactions by running reactions under a slight overpressure of inert gas (usually N2 or Ar) or under vacuum. Vacuum transfer has been developed as a method separate solvents (other volatile reagents) from drying agents (or other nonvolatile agents) and dispense them to reaction or storage vessels while maintaining an air-free environment. Similar to thermal distillations, vacuum transfer separates solvents by vaporizing and condensing them in another receiving vessel; however, vacuum transfers utilize the low pressure in the manifolds of Schlenk and high vacuum lines to lower boiling points to room temperature or below, allowing for cryogenic distillations. This technique can provide a safer alternative to thermal distillation for the collection of air- and moisture-free solvents. After the vacuum transfer, the water content of the collected solvent can be tested quantitatively by Karl Fischer titration, qualitatively by titration with a Na/Ph2CO solution, or by 1H NMR spectroscopy.
Purified solvents that are both moisture- and oxygen-free are needed in diverse fields of chemistry, from small molecule synthesis to advanced materials applications.1-3 For example, butyllithium, which is commonly used in organic synthesis and as an anionic polymerization initiator, is water-reactive and trace water in solvents can greatly affect the actual reagent concentration. Similarly, many inorganic and organometallic compounds, in particular low valent or coordinatively unsaturated metals, are often highly reactive toward water and oxygen and require the use of air-free manipulations in addition to dry and deoxygenated solvents.4 Employing a Schlenk line or high vacuum line allows for the proper manipulation of such compounds that are air and/or moisture sensitive, and vacuum transfer is one method for rigorously drying and degassing solvents.
The Schlenk line and corresponding glassware was initially developed by the chemist Wilhelm Johan Schlenk as a tool to synthesize and manipulate the triphenylmethyl radical as well as organosodium and organolithium compounds.4 Schlenk lines have been widely adopted by synthetic chemists, and there are several commercially available designs. A Schlenk line typically consists of twin glass manifolds (one for vacuum, one for inert gas) with 4–6 valved ports, and thick-walled rubber tubing leading from the ports to various reaction apparatus.5,6 Most commonly, the manifold valves are either greased ground glass or PTFE stopcocks that allow for a seamless transition between inert gas/vacuum, while the thick-walled rubber tubing is either butyl rubber or Tygon brand tubing. In general, there are tradeoffs in ease of maintenance versus air-free quality (rates of outgassing and/or gas permeability) when choosing between various types of valve construction or tubing type, and different applications necessitate different degrees of quality.
The vacuum manifold is connected to a vacuum pump. A cryogenic trap (often liquid nitrogen, 77 K, or dry ice/acetone slurry, 195 K) is located between the vacuum manifold and the pump in order to prevent solvents or other harmful materials from entering the vacuum pump.8 Many research groups employ a two-trap design, wherein the first trap is used for solvent removal and the second trap for pump protection; in general this design provides superior protection for the vacuum pump during routine operation. The inert manifold is connected to a pressure-regulated inert gas source (N2 or Ar) that has been passed through moisture/oxygen scrubbers and is vented through an oil bubbler to keep the line pressure slightly above atmospheric pressure.
A high vacuum line consists of the same twin manifold design, but uses a diffusion pump placed between the manifold and vacuum pump to generate a significantly higher vacuum (down to 10-7 torr). The diffusion pump works by refluxing heavy oil or mercury to produce a high-speed jet of vapor, which then directs molecules down the throat of the pump. Additionally, high vacuum lines forego the use of thick-walled rubber tubing and primarily use glass-on-glass connections to connect equipment, which minimizes gas diffusion into the system. In general, Schlenk lines are used for operations that require cannula transfers, counter-flow methods, or fractional distillations, while high vacuum lines are used for quantitative gas condensations or extremely air-sensitive reactions; however, either could be used for most applications depending on the users’ personal preference.
Vacuum transferring is a common technique for transferring solvents from vessel-to-vessel while maintaining an air-free environment. This technique is commonly encountered while drying/purifying organic solvents for air-free reactions as a method for separating solvent from desiccant; however, it can be generally applied to the capture or separation of any volatile compound within a mixture. In a general sense, vacuum transfers are cryogenic distillations and operate under the same physical principles as standard thermal distillations. Their main advantage over traditional distillations is that they are not heated, substantially reducing the risk of fire or explosion when working with flammable or peroxide forming solvents. While only bulb-to-bulb vacuum transfers are presented here, it is possible to separate multiple components via successive cryogenic trappings with more elaborate setups.
Three main factors dictate the rate (and practicality) at which one can cryogenically vacuum transfer a volatile component: (1) the vapor pressure of the volatile (higher is better); (2) the quality of the vacuum (lower is better — thus, high vacuum lines are preferred over Schlenk lines); and (3) the length/diameter of the distillation pathway (short length, wide diameter is better). In order to maximize vacuum transfer efficiency, solvents will be first degassed using the freeze-pump-thaw technique, and then vacuum transferred to a storage vessel through a specialized U-shaped bridge tube connected to a high vacuum line or Schlenk line with only glass-on-glass connections. This technique can allow for the transfer of high-boiling solvents such as toluene and dioxane with relative ease.
1. Using Schlenk Lines
1 Start Up
2 Shut Down
2. Drying Hydrocarbon Solvents/Reagents
CAUTION: Sodium metal reacts violently with water. Ketyl radicals are dangerously incompatible with some solvents, in particular halogenated solvents. Proper references should be consulted prior to choosing an appropriate desiccant for a given solvent. Follow the guidelines in Purification of Laboratory Chemicals.8-9
1 Preparation of a “Solvent Pot” – 5 g Ph2CO per liter of solvent.10
2 Freeze-pump-thawing to degas solvent
CAUTION: Liquid nitrogen is commonly used to “freeze” solvents for freeze-pump-thaw cycles. It is highly recommended not to use liquid nitrogen unless absolutely necessary and upon consultation with supervisors. Cooling a closed system to liquid nitrogen temperatures greatly increases the chance of condensing liquid oxygen if there is a leak in the system. Furthermore, the large temperature gradient increases the chance of glass breaking due to thermal shock. In almost all cases, -78 °C is sufficient to cool a system for degassing with minimal solvent loss.
3. Vacuum transferring solvents/chemicals
4. Testing the collected solvent in a nitrogen glovebox
1 Preparation of the ketyl solution
2 Titration of the collected solvent
The picture was taken of the vacuum transfer in progress (Figure 2) and after the Na/Ph2CO titration titration was performed (Figure 3).
Solvents collected via this method have been tested by ketyl titration. Figure 3 shows the common possible outcomes of the ketyl test. The purple color in (a) indicates < 10 ppm H2O in the solvent; while the blue and colorless solutions indicate a wetter solvent that needs further purification prior to use with water sensitive applications.
Figure 1. Glassware needed to make a ketyl pot and perform a vacuum transfer to a Straus flask. (a) Funnel for adding solvent to ketyl pot; (b) 500-mL round-bottom flask; (c) 180° adapter; (d) 500-mL Straus flask; (e) vacuum transfer bridge.
Figure 2. Setup of vacuum transfer: (a) the high vacuum line, (b) the transfer bridge, (c) the solvent pot with 180° adapter, (d) the receiving Straus flask, and (e) cooling bath.
Figure 3. Collected solvent after titration of the ketyl solution. (a) purple indicates < 10 ppm H2O, while (b) blue and (c) colorless require further purification.
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