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Method Article
* Wspomniani autorzy wnieśli do projektu równy wkład.
This protocol describes an approach combining static and dynamic methods to evaluate the efficacy of organic peroxyacids for eradicating biofilms in the dairy industry. This approach may also be used to test the effectiveness of new biological or chemical formulations for controlling biofilms.
The presence of biofilms in the dairy industry is of major concern, as they may lead to the production of unsafe and altered dairy products due to their high resistance to most clean-in-place (CIP) procedures frequently used in processing plants. Therefore, it is imperative to develop new biofilm control strategies for the dairy industry. This protocol is aimed at evaluating the efficacy of organic peroxyacids (peracetic, perpropionic, and perlactic acids and a commercial peracetic acid-based disinfectant) for eradicating dairy biofilms using a combination of static and dynamic methods. All the disinfectants were tested on the strongest biofilm-producing bacteria in either a single or a mixed biofilm using the minimum biofilm eradication concentration (MBEC) assay, a static high-throughput screening method. A contact time of 5 min with the disinfectants at the recommended concentrations successfully eradicated both the single and mixed biofilms. Studies are currently ongoing to confirm these observations using the Center for Disease Control (CDC) biofilm reactor, a dynamic method to mimic in situ conditions. This type of bioreactor enables the use of a stainless-steel surface, which constitutes most industrial equipment and surfaces. The preliminary results from the reactor appear to confirm the efficacy of organic peroxyacids against biofilms. The combined approach described in this study may be used to develop and test new biological or chemical formulations for controlling biofilms and eradicating microorganisms.
The dairy industry is a major industrial sector worldwide, including in Canada, where there are more than 10,500 dairy farms producing nearly 90 million hL of milk each year1. Despite the strict hygiene requirements imposed in the dairy industry, including in processing plants, milk constitutes a great culture medium for microorganisms, and thus, dairy products are likely to contain microorganisms, including spoilage or pathogenic microorganisms. These pathogens can cause various diseases; for example, Salmonella sp. and Listeria monocytogenes can cause gastroenteritis and meningitis, respectively2. Spoilage microorganisms can affect the quality and organoleptic properties of dairy products by producing gases, extracellular enzymes, or acids3. The appearance and color of the milk may also be altered, for example by Pseudomonas spp.4.
Some of these microorganisms can form biofilms on different surfaces, including stainless steel. Such biofilms enable the persistence and multiplication of microorganisms on the surface of the equipment and, thus, the contamination of the dairy products5. Biofilms are also problematic because of their ability to impede heat transfer and accelerate the corrosion of the equipment, leading to premature replacement of the equipment and, thus, to economic losses6.
Clean-in-place (CIP) procedures allow the food industry to control the growth of microorganisms. These procedures involve the sequential use of sodium hydroxide, nitric acid, and, sometimes, sanitizers containing hypochlorous acid and peracetic acid7,8. Although hypochlorous acid is highly effective against microorganisms, it also reacts with natural organic matter, causing the formation of toxic by-products9. Peracetic acid does not generate harmful by-products10; however, its effectiveness against biofilms in the food industry is highly variable10,11. Recently, other peroxyacids, including perpropionic and perlactic acids, have been studied for their antimicrobial activity, and they appear to be a good alternative for the control of microbial growth in biofilms12,13.
Therefore, this study aimed to evaluate the efficacy of organic peroxyacids (peracetic, perpropionic, and perlactic acids and a peracetic acid-based disinfectant) for eradicating dairy biofilms using an approach combining the minimum biofilm eradication concentration (MBEC) assay, a static high-throughput screening method, and the Center for Disease Control (CDC) biofilm reactor, a dynamic method that mimics in situ conditions. The MBEC assay is hereafter referred to as "biofilm microtiter plates" in the protocol. The protocol presented here and the representative results demonstrate the efficacy of organic peroxyacids and their potential application for controlling microbial biofilms in the dairy industry.
The work contained in this article requires a biosafety level 2 laboratory and was previously approved (Project number 119689) by the Université Laval institutional biosafety committee.
NOTE: The flowchart in Figure 1 represents a summary of the methodology combining static and dynamic approaches that was used to evaluate the efficacy of organic peroxyacids for eradicating biofilms.
1. Preparation of materials
2. Formation of single and mixed biofilms
3. Quantitative evaluation of the efficacy of organic peroxyacids for eradicating biofilms
4. Qualitative evaluation of the efficacy of organic peroxyacids for eradicating biofilms
NOTE: After being treated with the disinfectants (step 3.1.1 to step 3.1.5), the P. azotoformans biofilms that formed on the pegs of the biofilm microtiter plate in the static method were prepared and analyzed by observation on scanning electron and confocal microscopes.
The SEM analysis shows the presence of biofilms produced by P. azotoformans PFl1A on the biofilm microplate pegs (Figure 2A). A three-dimensional biofilm structure can be observed. The P. azotoformans PFl1A was previously identified as a strong biofilm producer (A570 > 1.5) using 96-well microtiter plates12.
In addition, the P. azotoformans PFl1A biofilm that formed on a stainless-steel slide using ...
The MBEC assay (biofilm microplate assay) was the first method to be recognized as a standard biofilm eradication test by the ASTM17. Our study and others have shown that there are two critical steps when using this assay: the sonication step (time and power) and the disinfectant treatment time18. Stewart and Parker also suggested other parameters that could influence the outcome of the assay, such as the microbial species, biofilm age, surface area/volume ratio, etc.
The authors declare that they have no conflicts of interest.
This research was supported by the Consortium de Recherche et Innovations en Bioprocédés Industriels au Québec (CRIBIQ)(2016-049-C22), Agropur, Groupe Sani Marc, and the Natural Sciences and Engineering Research Council of Canada (NSERC) (RDCPJ516460-17). We thank Teresa Paniconi for the critical review of the manuscript.
Name | Company | Catalog Number | Comments |
0.2 µm filters | Corning | 09-754-28 | diameter: 50 mm, PTFE- Membrane |
316 stainless-steel disc coupon | Biosurface Technologies Corporation | RD128-316 | |
316 stainless-steel slide coupon | Biosurface Technologies Corporation | CBR 2128-316 | |
96-microtiter plate | Corning | 07-200-89 | cell Culture-Treated, flat-Bottom Microplate |
Acetic acid | Sigma Aldrich | 27225 | store at RT |
Aluminium stubs | Electron Microscopy Science | 75830-10 | 32x5mm |
Aqueous glutaraldehyde EM Grade 25% | Electron Microscopy Sciences | 16220 | store at -20 °C |
AB204-S/FACT Analytical balance | Mettler Toledo | AB204-S | |
Bacterial Vent Filter (0.45 µm) | Biosurface Technologies Corporation | BST 02915 | |
BioDestroy | Groupe Sani Marc | 09-10215 | commercial peracetic acid-based disinfectant, store at RT |
Carboy LDPE 20 L | Cole Parmer | 06031-52 | |
CDC biofilm reactor | Biosurface Technologies Corporation | CRB 90 | bioreactor |
Cerium (IV) sulphate | Thermo Scientific | 35650-K2 | store at RT |
Confocal laser scanning microscope LSM 700 | Zeiss | LSM 700 | |
Dey-Engley neutralizing broth | Millipore | D3435-500G | store at 4 °C |
EMS950x + 350s gold sputter | Electron Microscopy Sciences | ||
Epoxy resin | Electron Microscopy Sciences | 14121 | with BDMA |
Ethyl alcohol 95%, USP | Greenfield global | P016EA95 | store at RT |
Ferroin indicator solution | Sigma Aldrich | 318922-100ML | store at RT |
Filling/venting cap | Cole Parmer | RK-06258-00 | |
FilmTracer LIVE/DEAD Biofilm Viability Kit | Invitrogen | L10316 | fluorescent cell viability kit (SYTO 9: green fluorescent stain, Propidium iodide: red fluorescent stain), store at - 20 °C |
Glass flow break | Biosurface Technologies Corporation | FB 50 | |
Gold with silver paint | Electron Microscopy Sciences | 12684-15 | |
Heating plate set | Biosurface Technologies Corporation | 110V Stir Plate | |
Hex screwdriver | Biosurface Technologies Corporation | CBR 5497 | |
Hydrogen peroxide | Sigma | 216763 | store at 4 °C |
Inoculating loops | VWR | 12000-812 | sterile, 10 µl |
Lactic acid | Laboratoire MAT | LU-0200 | store at RT |
MASTERFLEX L/S 7557-04 W/ 7557-02 with EASY-LOAD II peristaltic pump and 77200-50 Head | Cole Parmer | 77200-60 | |
MBEC (Minimum Biofilm Eradication Concentration) assay biofilm inoculator with a 96-well base | Innovotech | 19111 | Biofilm microtiter plate |
Oxford agar base | Thermo Scientific | OXCM0856B | store at 4 °C |
Plastic coupon holder | Biosurface Technologies Corporation | CBR 2203 | |
Plastic slide holder rod | Biosurface Technologies Corporation | CBR 2203-GL | |
Potassium iodide | Fisher Chemical | P410-500 | store at RT |
Precision slotted screwdriver (1.5 mm x 40 mm) | Wiha | 26015 | |
Propionic acid | Laboratoire MAT | PF-0221 | store at RT |
Sartorius BCE822-1S Entris® II Basic Essential Toploading Balance | Cole Parmer | UZ-11976-3 | |
Scanning electron microscope JSM-6360LV model | JEOL | JSM-6360LV | SEM and user control interface |
Screw cap tube, 15 mL | Sarstedt | 62.554.205 | (LxØ): 120 x 17 mm, material: PP, conical base, transparent, HD-PE |
Screw cap tube, 50 mL | Sarstedt | 62.547.205 | (LxØ): 114 x 28 mm, material: PP, conical base, transparent, HD-PE |
Sodium Cacodylate Trihydrate | Electron Microscopy Sciences | 12300 | store at -20 °C |
Sodium thiosulfate | Thermo Scientific | AC124270010 | store at RT |
Sonication bath | Fisher | 15-336-122 | 5,7 L |
Starch solution | Anachemia | AC8615 | store at RT |
Sulfuric acid | Sigma Aldrich | 258105-500ML | store at RT |
Tryptic soy agar | BD Bacto | DF0369-17-6 | store at RT |
Tryptic soy broth | BD Bacto | DF0370-17-3 | store at RT |
Tubing Masterflex L/S 16 25' | Cole Parmer | MFX0642416 | |
Tubing Masterflex L/S 18 25' | Cole Parmer | MFX0642418 | |
Tygon SPT-3350 silicon tubing | Saint-Gobain | ABW18NSF | IDx OD: 1/4 in.x 7/16 in. |
Vortex | Cole Parmer | UZ-04724-00 | |
Water bath | VWR | 89202-970 | |
Zen software | Zeiss |
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