Name: treatment of facial deformities using 3d planning and printing of patient-specific implants
Uploaded: 2020-05-23T14:00:00
Description: Watch this Scientific Journal Video about Treatment of Facial Deformities using 3D Planning and Printing of Patient-Specific Implants at JoVE.com

No funding was received for this work.

1. Repositioning of the jaws
NOTE: This section is performed using the imaging software (i.e., Dolphin).
<ol>
	<li>Load the facial bones CT image DICOM files of the patient (Figure 1A) into the software by selecting the 3D button on the left and clicking Import New DICOM (Supplemental Figure 1). Enter the 3D editing mode by clicking 3D | Edit.</li>
	<li>Orient the 3D image using...

<ol>
	<li>Hull, C. W. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=.">.</a> Apparatus for production of three-dmensonal objects by stereo thography. , (1986).</li><li>Shilo, D., Emodi, O., Blanc, O., Noy, D., Rachmiel, A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Printing+the+Future-Updates+in+3D+Printing+for+Surgical+Applications.">Printing the Future-Updates in 3D Printing for Surgical Applications.</a> Rambam Maimonides Medical Journal. 9 (3), 20 (2018).</li><li>Emodi, O., Shilo, D., Israel, Y., Rachmiel, A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Three-dimensional+planning+and+printing+of+guides+and+templates+for+reconstruction+of+the+mandibular+ramus+and+condyle+using+autogenous+costochondral+grafts.">Three-dimensional planning and printing of guides and templates for reconstruction of the mandibular ramus and condyle using autogenous costochondral grafts.</a> British Journal of Oral and Maxillofacial Surgery. 55 (1), 102-104 (2017).</li><li>Leiser, Y., Shilo, D., Wolff, A., Rachmiel, A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Functional+reconstruction+in+mandibular+avulsion+injuries.">Functional reconstruction in mandibular avulsion injuries.</a> Journal of Craniofacial Surgery. 27 (8), 2113-2116 (2016).</li><li>Rachmiel, A., Shilo, D., Blanc, O., Emodi, O. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Reconstruction+of+complex+mandibular+defects+using+integrated+dental+custom-made+titanium+implants.">Reconstruction of complex mandibular defects using integrated dental custom-made titanium implants.</a> British Journal of Oral and Maxillofacial Surgery. 55 (4), 425-427 (2017).</li><li>Lauren, M., McIntyre, F. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=A+new+computer-assisted+method+for+design+and+fabrication+of+occlusal+splints.">A new computer-assisted method for design and fabrication of occlusal splints.</a> American Journal of Orthodontics and Dentofacial Orthopedics. 133 (4), 130-135 (2008).</li><li>Song, K. -. G., Baek, S. -. H. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Comparison+of+the+accuracy+of+the+three-dimensional+virtual+method+and+the+conventional+manual+method+for+model+surgery+and+intermediate+wafer+fabrication.">Comparison of the accuracy of the three-dimensional virtual method and the conventional manual method for model surgery and intermediate wafer fabrication.</a> Oral Surgery, Oral Medicine, Oral Pathology, and Oral Radiology. 107 (1), 13-21 (2009).</li><li>Mazzoni, S., Bianchi, A., Schiariti, G., Badiali, G., Marchetti, C. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Computer-aided+design+and+computer-aided+manufacturing+cutting+guides+and+customized+titanium+plates+are+useful+in+upper+maxilla+waferless+repositioning.">Computer-aided design and computer-aided manufacturing cutting guides and customized titanium plates are useful in upper maxilla waferless repositioning.</a> Journal of Oral and Maxillofacial Surgery. 73 (4), 701-707 (2015).</li><li>Hanafy, M., Akoush, Y., Abou-ElFetouh, A., Mounir, R. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Precision+of+orthognathic+digital+plan+transfer+using+patient-specific+cutting+guides+and+osteosynthesis+versus+mixed+analogue-digitally+planned+surgery:+a+randomized+controlled+clinical+trial.">Precision of orthognathic digital plan transfer using patient-specific cutting guides and osteosynthesis versus mixed analogue-digitally planned surgery: a randomized controlled clinical trial.</a> International Journal of Oral and Maxillofacial Surgery. 49 (1), 62-68 (2019).</li><li>Tack, P., Victor, J., Gemmel, P., Annemans, L. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=3D-printing+techniques+in+a+medical+setting:+a+systematic+literature+review.">3D-printing techniques in a medical setting: a systematic literature review.</a> Biomedical Engineering Online. 15 (1), 115 (2016).</li></ol>

3D planning and printing is one of the most rapidly evolving methods in the surgical field. It is not only a promising tool for the future, but a practical tool used nowadays for highly accurate surgical results and patient-specific solutions. It allows for highly accurate results and reduces the dependency on the surgeon&#8217;s experience10. It solves many of the disadvantages of previous old fashion surgical methods, but the costs delay the full implementation of the method10<...

3D printing is an additive method based on gradual placement of layers from different materials, thus creating 3D objects. It was originally developed for rapid prototyping and was introduced in 1984 by Charles Hull, who is considered the inventor of the stereolithography method based on solidifying layers of photopolymer resin1. Technological advancements in virtual planning of surgeries and planning and printing of patient-specific implants are constantly evolving. Innovations arise both in the field of computer assisted design (CAD) software and in 3D printing technologies2. Simultaneous to developments in technology, the software and printers become more user-friendly. This shortens the time required for planning and printing and allows the surgeon the option to plan his/her operations and create his/her own patient-specific surgical guides and fixation plates in a field that was exclusively an engineer&#8217;s &#8220;playground&#8221;. These developments also allow for surgeons and engineers to introduce new applications and designs of patient-specific implants3,4,5.
One of these applications is 3D planning of orthognathic surgeries followed by 3D planning and printing of surgical guides and patient-specific fixation plates. Historically, orthognathic surgeries were planned using articulators. A facebow was used to register the relationship of the upper jaw to the temporomandibular joint thus positioning the patient&#8217;s casts in the articulator. Later, the surgical movements were performed on the casts and an acrylic wafer was prepared to help with proper positioning of the jaws during surgery. This method was used for many years and is still used nowadays by most, but the utilization of cone beam computed tomography (CT) together with intra-oral scanners and CAD software allowed for accurate planning, sparing the need for facebows or casts and moving towards creation of digitally planned wafers6. This method reduced the inaccuracy of manual manipulation and measurements but still had flaws including using the instable lower jaw as a reference point for positioning the upper jaw and lack of control over the vertical positioning of the upper jaw7. Thus, a new method was introduced. This method is called the &#8220;waferless&#8221; surgery and is based on repositioning of the jaws anatomically using surgical cutting guides and patient-specific fixation titanium plates8. This method resolves the disadvantages of the digital wafer method described before. We will describe this method, which allows the surgeon complete freedom in planning these surgeries in a patient-specific manner, with minimal possible errors and inaccuracies. This method allows for a &#8220;waferless&#8221; surgery, which means there is no need for using the opposed jaw as reference for repositioning the bones, thus decreasing the inaccuracies derived from this reliance9.

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			<td height="42" style="height:42px;width:216px;">Dolphin imaging software</td>
			<td style="width:207px;">Dolphin Imaging Systems LLC (Patterson Dental Supply, Inc)</td>
			<td style="width:161px;"></td>
			<td style="width:167px;">3D analysis and virtual planning of orthognathic surgeries</td>
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			<td height="21" style="height:21px;width:216px;">Geomagic Freeform</td>
			<td style="width:207px;">3D systems</td>
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			<td>Sculpted Engineering Design</td>
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treatment of facial deformities using 3d planning and printing of patient-specific implants

Technological advancements in surgical planning and patient-specific implants are constantly evolving. One can either adopt the technology to achieve better results, even in the less experienced hand, or continue without it. As technology develops and becomes more user-friendly, we believe it is time to allow the surgeon the option to plan his/her operations and create his/her own patient-specific surgical guides and fixation plates allowing him full control over the process. We present here a protocol for 3D planning of the operation followed by 3D planning and printing of surgical guides and patient-specific fixation implants. During this process we use two commercial computer-assisted design (CAD) software. We also use a fused deposition&#160;modeling printer for the surgical guides and a selective laser sintering printer for the titanium patient-specific fixation implants. The process includes computed tomography (CT) imaging acquisition, 3D segmentation of the skull and facial bones from the CT, 3D planning of the operations, 3D planning of patient-specific fixation implant according to the final position of the bones, 3D planning of surgical guides for performing an accurate osteotomy and preparing the bone for the fixation plates, and 3D printing of the surgical guides and the patient-specific fixation plates. The advantages of the method include full control over the surgery, planned osteotomies and fixation plates, significant reduction in price, reduction in operation duration, superior performance and highly accurate results. Limitations include the need to master the CAD programs.

To observe the clinical use of the method, we present a case of a 23 year old female. She suffered from condylar hyperplasia at a younger age in the right condyle resulting in asymmetry of both jaws. Figure 1A shows the retrognathic upper jaw and prognathic lower jaw exhibiting the discrepancies between the jaws. In the frontal view, the severe asymmetry can be observed as detailed using the yellow and red lines. Using the imaging software (Supplemental Figure 1), a surgical...

Watch this Scientific Journal Video about Treatment of Facial Deformities using 3D Planning and Printing of Patient-Specific Implants at JoVE.com

Treatment of Facial Deformities using 3D Planning and Printing of Patient-Specific Implants

As technology develops and becomes more user-friendly, planning of operations and patient-specific surgical guides and fixation plates should be performed by the surgeon. We present a protocol for 3D planning of orthognathic skeletal movements and 3D planning and printing of patient-specific fixation plates and surgical guides.

Technological advancements in surgical planning and patient-specific implants are constantly evolving. One can either adopt the technology to achieve ...

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