Synthesis of Poly(N-isopropylacrylamide) Janus Microhydrogels for Anisotropic Thermo-responsiveness and Organophilic/Hydrophilic Loading Capability

Summary

We present a protocol to synthesize Janus microhydrogels composed entirely of the same base material, poly(N-isopropylacrylamide) (PNIPAAm), with a clearly compartmentalized structure base on the phase separation of a supersaturated NIPAAm monomer solution. The synthesized Janus microhydrogels show unique properties such as anisotropic thermo-responsiveness and organophilic/hydrophilic loading capability.

Abstract

Janus microparticles are compartmentalized particles with differing molecular structures and/or functionality on each of their two sides. Because of this unique property, Janus microparticles have been recognized as a new class of materials, thereby attracting a great deal of attention from various research fields. The versatility of these microparticles has been exemplified through their uses as building blocks for self-assembly, electrically responsive actuators, emulsifiers for painting and cosmetics, and carriers for drug delivery. This study introduces a detailed protocol that explicitly describes a synthetic method for designing novel Janus microhydrogels composed of a single base material, poly(N-isopropylacrylamide) (PNIPAAm). Janus microdroplets are firstly generated via a hydrodynamic focusing microfluidic device (HFMD) based on the separation of a supersaturated aqueous NIPAAm monomer solution and subsequently polymerized through exposure to UV irradiation. The resulting Janus microhydrogels were found to be entirely composed of the same base material, featured an easily identifiable compartmentalized morphology, and exhibited anisotropic thermo-responsiveness and organophilic/hydrophilic loading capability. We believe that the proposed method introduces a novel hydrogel platform with the potential for advanced synthesis of multi-functional Janus microhydrogels.

Introduction

Hydrogels are a network of hydrophilic polymer chains.¹ An increasing amount of research in the field of hydrogels has promoted significant advances and revealed their similarity to biological tissues; the properties of hydrogels allow the uptake of large amounts of water while maintaining their structure. Environmentally responsive hydrogels have also been studied extensively because of their ability to swell or shrink reversibly in response to external stimuli.² Several triggers, including temperature,^3-5 pH,^6,7 light,^8,9 electric fields,^10,11 and specific molecules, such as glucose,^12,13 have been suggested to control the geometric shape of hydrogels. Among the many environmentally responsive hydrogels currently available, poly(N-isopropylacrylamide) (PNIPAAm), a well-known thermo-responsive hydrogel, exhibits volume shrinkage above a low critical solution temperature (LCST) of 32 °C.¹⁴ A recent study by Sasaki et al.¹⁵ reported the intriguing liquid-liquid phase separation of supersaturated NIPAAm, which is the monomer of PNIPAAm. According to this report, supersaturated NIPAAm was dissolved with a 10-fold molar excess of H₂O, and soon after, the solution separated into two liquid phases when allows to stand at a temperature above 25 °C; by contrast, dilute NIPAAm was dissolved homogeneously under the same conditions.

Microparticles made of environmentally responsive hydrogels are fascinating candidates for application in drug delivery,^16,17 catalysis,¹⁸ sensing,^19,20 and photonics.²¹ Traditional synthetic methods including emulsion polymerization, are used to produce hydrogel microparticles with polydispersity.^22,23 However, certain applications require microparticles with a narrow size distribution, for example, to stabilize the pharmacokinetics of drug delivery.²⁴ Irregularly shaped or polydisperse embolic microparticles aggregate proximally into clusters, leading to chronic inflammatory responses in embolic particles for cancer therapeutic treatment.^25,26

The microfluidic approach is at the forefront of research as a means of fabricating micro-sized particles with narrow size distributions and complex shapes.^27-31 The advantages of fabricating microparticles in the microfluidic device are predicated by the small characteristic length of the microfluidic device, which results in a low Reynolds number. In contrast to traditional bulk emulsification where drops are formed in parallel, microdroplets produced in microfluidic devices are generated in series and subsequently polymerized into microparticles upon exposure to UV irradiation. The fundamental principle of droplet formation using a microfluidic device is balance between the interfacial tension and the shear force of the sheath fluid acting on the core fluid.

Despite the obvious advantages of microfluidic fabrication of droplets/particles, Janus droplets/particles consisting of the same base material are rarely reported because the internal morphology of these droplets/particles is generally disturbed by the diffusion and perturbation of the core fluids. To circumvent this intrinsic limitation, two groups recently reported the preparation of the Janus microparticles by employing heat-induced phase separation of colloidal nanoparticles and UV-directed phase separation.^32,33

To this end, we report a microfluidic approach to synthesize Janus microhydrogels entirely composed of a single base material and obtain a product with clearly compartmentalized morphology. Our approach is based on the primary concept of liquid-liquid phase separation of supersaturated NIPAAm monomer. The resulting Janus microhydrogels were found to possess unique properties including anisotropic thermo-responsiveness and organophilic/hydrophilic loading capability.

Protocol

1. Fabrication of a Master Mold for the Hydrodynamic Focusing Microfluidic Device (HFMD) through Photolithography

1. Design a photomask for the HFMD (Figure 1a) using computer-assisted design (CAD) software according to the manufacturer's protocol.
2. Rinse a 4' silicon wafer with acetone, isopropyl alcohol (IPA), and deionized (DI) water to remove organic and inorganic dust from the wafer.
3. Clean the silicon wafer with O₂ plasma at 100 W of power for 5 min to increase the bonding strength between the wafer and SU-8.
4. Spin-coat 4 ml of the negative photoresist, SU-8 2150, onto the wafer at 3,000 rpm for 30 sec to achieve a thickness of 150 μm (b1 in Figure 1b).
5. Place the SU-8 coated wafer on a hotplate for 5 min at 65 °C, set the temperature to 95 °C, and then leave the wafer on the hotplate for 30 min to soft bake.
6. Place the designed photomask over the wafer and expose to UV light (260 mJ cm^-2, 26 sec for 10 mW cm^-2) in a mask aligner (b2 in Figure 1b).
7. Perform post-exposure baking on a hotplate (65 °C for 5 min and then 95 °C for 12 min).
8. Develop the wafer by immersion in a SU-8 developer bath for 10 min, and then transfer it into fresh developer for 5 sec to obtain a clean surface.
9. Rinse the wafer for 20 sec with DI water and dry it for 10 sec with N₂ gas (b3 in Figure 1b). Use the fabricated wafer as a master mold for polydimethylsiloxane (PDMS) casting in Section 2.

2. Fabrication of the HFMD through PDMS Casting

1. Use the patterned wafer obtained in Section 1 as the master mold for PDMS casting.
2. Mix the PDMS pre-polymer and a curing agent homogeneously at a weight ratio of 10:1; for example, use 1 g of curing agent for 10 g of PDMS pre-polymer.
3. Pour the PDMS pre-polymer into the master mold and degas it for 1 hr in a vacuum chamber (b4 in Figure 1b).
4. Place the master mold with the PDMS pre-polymer into an oven at 65 °C for 3 hr.
5. Cut the cured PDMS into the size of a single chip using a sharp scalpel. Carefully peel off the cured PDMS replica from the master mold by hand.
6. Repeat Steps 2.2 to 2.5 to obtain an identical PDMS replica.
7. Punch inlet and outlet holes into one of the replicas using a hole-puncher with a slightly smaller diameter than the outer diameter of the connecting tubing.
8. Apply air plasma treatment to the bonding area of each replica using a corona treater.³⁴
   Caution: Use the corona treater in an area with good ventilation to avoid ozone buildup.
9. Drop 5 μl of methanol onto the air plasma-treated areas. Finely align two identical PDMS replicas to fabricate the HFMD by hand manipulation, and check alignment via a microscope (b5 in Figure 1b).
   Note: The air plasma-treated PDMS replicas are fairly sticky and difficult to manipulate. Thus, 5 μl of methanol is added to the air plasma-treated surface to function as a lubricant.
10. Place the HFMD in an oven set to 65 °C overnight to strengthen the bond between two PDMS replicas (b6 in Figure 1b). Bond two identical PDMS replicas to increase the height of the microchannel of the HFMD and avoid clogging of microdroplets in the microfluidic channel during operation.

Figure 1: Overview of the HFMD Fabrication Procedure. (a) Design parameters of the photomask for the HFMD. (b) Illustration of the fabrication procedure for the HFMD. Please click here to view a larger version of this figure.

3. Preparation of NIPAAm-rich (N-rich) and NIPAAm-poor (N-poor) Phases by Phase Separation of Supersaturated NIPAAm

1. Dissolve NIPAAm monomer in DI water at a w/w ratio of 1:1 using a vortex mixer; for example, dissolve 10 g of NIPAAm in 10 ml of DI water (first image of Figure 2a).
   Note: Once the NIPAAm monomer is fully dissolved at room temperature, the solution appears turbid (second image of Figure 2a). This phenomenon is the first cue that solubility-induced phase separation of the supersaturated NIPAAm monomer has successfully occurred.
2. Allow the monomer solution to rest in a vertical position at room temperature for at least 15 min. The top phase is the N-rich phase, and the denser bottom phase is the N-poor phase (third image of Figure 2a). The densities of the N-rich and N-poor phases are 0.93 ± 0.01 and 0.99 ± 0.01 g cm^-3, respectively.¹⁵
3. When the interface separating the two phases becomes clear, carefully extract 2 ml of monomer solution from the N-rich and N-poor phases without disturbing this interface by using a pipette.
4. Add 4 mg of N,N'-methylenebisacrylamide (MBAAm) as a crosslinker and 4 mg of 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone as a photoinitiator to the extracted N-rich and N-poor monomer solutions to prepare core fluids 1 and 2 for the low crosslinker concentration (2 mg ml^-1) sample (b1 and b2 in Figure 2b).
5. Repeat previous Step 3.3 and add 80 mg of MBAAm and 4 mg of 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone into each of extracted N-rich and N-poor monomer solution to prepare core fluids 1 and 2 for the high crosslinker concentration (40 mg ml^-1) sample (b3 and b4 in Figure 2b).
6. Dissolve 10 wt% of oil surfactant into mineral oil to prepare the sheath fluid (b5 in Figure 2b).

Figure 2: Material Preparation for Janus Microhydrogel Synthesis. (a) Preparation of N-rich and N-poor monomer solutions through phase separation of supersaturated NIPAAm. (b) Details of the materials and experimental setup used in the protocol. Please click here to view a larger version of this figure.

4. Synthesis of Janus Microhydrogels Using the HFMD

1. Load 2 ml of core fluids 1 and 2 ( b1, b2 or b3, b4 in Figure 2b) and the sheath fluid (b5 in Figure 2b) into three separate 3 ml syringes.
2. Mount the syringes into the syringe pumps and connect each syringe to the appropriate fluid inlet of the HFMD using tubing (Figure (b). Use tubing to connect the fluid outlet of the HFMD to a collection reservoir.
3. Set the syringe pumps and infuse core fluids 1 and 2 and sheath fluid at flow rates of 2, 2, and 10 μl min^-1, respectively.
4. (Optional) Tune the flow rate of core fluids 1 and 2 to adjust the relative volume ratios of each side of the Janus microdroplet.
5. Position the UV light source perpendicularly about 1 cm away from the collection reservoir. Switch on the UV light source and visually monitor the continuous production of Janus microhydrogels.
   Caution: Use UV protective-goggles when monitoring microhydrogel production.
6. Collect the fabricated Janus microhydrogels into a conical tube and wash them using IPA. Then, centrifuge the conical tube (780 g for 5 min) to settle the microhydrogels.
7. Repeat Step 4.6 several times to remove the mineral oil surrounding the Janus microhydrogels completely.
8. Repeat Step 4.6 but use DI water with a water surfactant of 0.005% (v/v) instead of IPA to remove the leftover IPA around the Janus microhydrogels.
9. Store completely washed Janus microhydrogels in a 10 ml vial containing DI water.

5. Analysis of the Anisotropic Thermo-responsiveness of Janus Microhydrogels

1. Use a pipette to place Janus microhydrogels synthesized from Section 4 into a 24-well plate. Allow the microhydrogels to settle for 15 sec until a monolayer is formed at the bottom surface of the well.
2. Obtain an image of the Janus microhydrogel at 24 °C using an upright optical microscope with a 5X objective lens.
3. Set a thermoelectric module under the well plate and control the voltage of this module to increase the temperature of the solution containing Janus microhydrogels to 32 °C.
4. Obtain an image of the Janus microhydrogel at 32 °C once more by using an upright optical microscope with a 5X objective lens.
5. Repeat Steps 5.2-5.4 24-times, taking care to choose a different Janus microhydrogel for statistical analysis.
6. From the 25 images of different Janus microhydrogels at 24 and 32 °C, measure the radius of the PN-rich and PN-poor parts of the Janus microhydrogels using image analysis software according to the manufacturer's instructions.

Results

Figure 3a presents a schematic of the experimental setup used to synthesize Janus microhydrogels via the HFMD. The N-rich and N-poor phases were precisely injected into the HFMD as core fluids 1 and 2 and then merged and broken up into Janus microdroplets at the orifice by the sheath fluid of mineral oil because of the Rayleigh capillary instability. Consequently, Janus microdroplets composed of N-rich and N-poor phases were successfully generated as shown in

Discussion

Two immiscible base materials are generally used to synthesize the Janus microhydrogels. Until recently, Janus microhydrogels consisting of the same base material were rarely reported and the reported Janus microhydrogels did not have a clear internal morphology due to the disturbance caused by the miscibility of the component materials.^{35, 36} In this protocol, we demonstrate a method to synthesize Janus microhydrogels composed entirely of the single base material, PNIPAAm, with a clearly compartmentalized str...

Materials

Name	Company	Catalog Number	Comments
Silicon wafer	LG Siltron	4", Test grade	Wafer for master mold fabrication
Acetone	Samchun Pure Chemical	A0097	Cleaning silicon wafer
Isopropyl alcohol (IPA)	Daejung Chemicals & Metals	5035-4404	Cleaning silicon wafer
Water purification system	Merck Millipore	EMD Millipore RIOs Essential 5	Prepering  deionized water
O2 plasma machine	Femto Science	VITA-A	Cleaning silicon wafer
SU-8 2150 negative photoresist	MicroChem	Y111077 0500L1GL	Photoresist for master mold fabrication
Hot plate	Misung Scientific	HP330D, HP150D	Baking SU-8
SU-8 developer	Microchem	Y020100 4000L1PE	Developing SU-8
Mask aligner system for photolithograpy	Shinu Mst Co.	CA-6M	Photolithography
Sylgard 184 silicone elastomer kit	Dow Corning	1064891	PDMS casting
Laboratory Corona Treater	Electro-technic Products Inc.	Model BD-20AC	PDMS air plasma treatment
N-isopropylacrylamide (NIPAAm)	Sigma-Aldrich	415324-50G	Monomer
N,N'-methylenebisacrylamide (MBAAm)	Sigma-Aldrich	146072-100G	Crosslinker of NIPAAm
4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)ketone, Irgacure 2959	BASF	55047962	Photoinitiator of NIPAAm
ABIL EM 90	Evonik Industries	201109	Sufactant for oil
Vortex mixer	Scientific Industries Inc.	Vortex-Genie 2	Mixing
Tygon tubing	Saint-Gobain	I.D. 1/32", O.D. 3/32", Wall 1/32"	Connecting tube between syringes and HFMD
UV light source	Hamamatsu	Spot light source LC8	Polymerization from NIPAAm to PNIPAAm
Syringes, NORM-JECT (3ml)	Henke-Sass Wolf GmbH	22767	Loading of materials
Syringe pump	KD Scientific	KDS model 200	Perfusion of materials
Tegitol Type NP-10	Sigma-Aldrich	NP10-500ML	Surfactant for water
Oil red O	Sigma-Aldrich	O0625-25G	Dye for N-rich phase
Oil Blue N	Sigma-Aldrich	391557-5G	Dye for N-rich phase
Yellow food dye	Edentown F&B	NA	Dye for N-poor phase
Green food dye	Edentown F&B	NA	Dye for N-poor phase
Power supply	Agilent	E3649A	Power soruce for thermoelectric moduel
Thermoelectric module	Peltier	FALC1-12710T125	Temparature control
Centrifuge machine	Labogene	1248R	Settling down microhydrogels
24-well plate	SPL Life Sciences	32024	Reservoir for observation
Optical microscope	Nikon	ECLIPSE 80i	Optical observation
Image analysis software	IMT i-Solution Inc.	iSolutions DT	Measurement of radius