Co-Translational Insertion of Membrane Proteins into Preformed Nanodiscs

Summary

Co-translational insertion into pre-formed nanodiscs makes it possible to study cell-free synthesized membrane proteins in defined lipid environments without contact with detergents. This protocol describes the preparation of essential system components and the critical parameters for improving expression efficiency and sample quality.

Abstract

Cell-free expression systems allow the tailored design of reaction environments to support the functional folding of even complex proteins such as membrane proteins. The experimental procedures for the co-translational insertion and folding of membrane proteins into preformed and defined membranes supplied as nanodiscs are demonstrated. The protocol is completely detergent-free and can generate milligrams of purified samples within one day. The resulting membrane protein/nanodisc samples can be used for a variety of functional studies and structural applications such as crystallization, nuclear magnetic resonance, or electron microscopy. The preparation of basic key components such as cell-free lysates, nanodiscs with designed membranes, critical stock solutions as well as the assembly of two-compartment cell-free expression reactions is described. Since folding requirements of membrane proteins can be highly diverse, a major focus of this protocol is the modulation of parameters and reaction steps important for sample quality such as critical basic reaction compounds, membrane composition of nanodiscs, redox and chaperone environment, or DNA template design. The whole process is demonstrated with the synthesis of proteorhodopsin and a G-protein coupled receptor.

Introduction

Membrane proteins (MPs) are challenging targets in protein production studies due to their insolubility in aqueous environments. Conventional MP production platforms comprise cell-based systems such as E. coli, yeast, or eukaryotic cells. The synthesized recombinant MPs are either extracted from cell membranes or refolded from inclusion bodies¹. After detergent solubilization, MPs can be transferred into suitable membrane environments by established in vitro reconstitution protocols. Besides vesicles and liposomes, MP reconstitution into planar membranes in the form of nanodiscs² or salipro³ particles have become routine techniques in recent times. However, all these strategies imply detergent contact with MPs that can result in destabilization, dissociation of oligomers, and even loss of protein structure and activity⁴. Screening for optimal detergent solubilization and reconstitution conditions can therefore be tedious and time consuming⁵.

The open nature of cell-free (CF) systems allows the expression reaction to be directly supplied with preformed membranes with a defined lipid composition. In this lipid-based expression mode (L-CF), the synthesized MPs have the opportunity to co-translationally insert into the provided bilayers^6,7 (Figure 1). Nanodiscs consisting of a membrane scaffold protein (MSP) surrounding a planar lipid bilayer disc⁸ appear to be particularly suitable for this strategy^9,10. Nanodiscs can routinely be assembled in vitro with a variety of different lipids, they are very stable, and stocks can be concentrated up to 1 mM. However, MSP expression in E. coli and its purification is necessary. As an alternative strategy, MSP can be co-expressed together with the target MP in CF reactions supplied with liposomes^11,12,13. DNA templates for both MSP and MP are added into the reaction and MP/nanodiscs can form upon expression. While MSP production is avoided, the co-expression strategy requires careful fine-tuning of the final DNA template concentrations and higher variations in the efficiency of sample production can be expected.

The co-translational insertion of MPs into membranes of preformed nanodiscs is a non-physiological and still largely unknown mechanism independent from translocon machineries and signal sequences^13,14,15,16. Major determinants of the insertion efficiency are the type of membrane protein as well as the lipid composition of the provided membrane, with a frequent preference for negatively charged lipids^15,17. As the nanodisc membranes are relatively confined in size, a substantial amount of lipids is released upon MP insertion¹⁸. Variation of nanodisc size enables insertion and tuning of higher oligomeric MP complexes^15,18. Among others, the correct assembly of homooligomeric complexes was shown for the ion channel KcsA, for the ion pump proteorhodopsin (PR) and for the multidrug transporter EmrE^15,18. MPs are likely to enter the symmetric nanodisc membrane from both sides at relatively equal frequency. It should therefore be considered that different monomers or oligomers inserted into one nanodisc may have opposite orientations. However, a bias in orientation could be caused by cooperative insertion mechanisms as reported for the formation of PR hexamers and KcsA tetramers¹⁸. A further bias in MP orientation might result from orientation switches of inserted MPs probably at the rim of the nanodisc membranes.

The production of CF lysates from E. coli strains is a reliable routine technique and can be performed in almost any biochemical laboratory^19,20. It should be considered that besides disulfide bridge formation, most other post-translational modifications are absent if a MP is synthesized using E. coli lysates. While this might generate more homogenous samples for structural studies, it may be necessary to exclude potential effects on the function of individual MP targets. However, the efficient production of high quality samples of G-protein coupled receptors (GPCR)^14,21,22, eukaryotic transporters²³ or large heteromeric assemblies²⁴ in E. coli CF lysates indicates their suitability for even complex targets. Preparative scale amounts (≈ 1 mg/mL) of a sample can be obtained with the two-compartment continuous exchange cell-free (CECF) configuration, composed of a reaction mixture (RM) and a feeding mixture (FM) compartment. The FM volume exceeds the RM volume 15 to 20-fold and provides a reservoir of low-molecular weight energy compounds and precursors¹⁹. The expression reaction is thus extended for several hours and the final yield of the MP target is increased. The RM and FM compartments are separated by a dialysis membrane with a 10-14 kDa cutoff. The two compartments require a special design of the CECF reaction container (Figure 1). Commercial dialysis cassettes as RM containers in combination with tailored plexiglass containers holding the FM are suitable examples. MP yields can further be manipulated by modifying the RM:FM ratios or by exchanging the FM after a certain period of incubation.

Yield and quality of a MP frequently require intense optimization of reaction parameters. An important advantage of CF expression is the possibility to modify and fine tune almost any compound according to the individual requirements of a MP. A straightforward strategy is to focus first on improving the yield of a MP by establishing a basic production protocol and then to optimize MP quality by fine tuning reaction and folding conditions. The absence of physiological processes in CF lysates and their reduced complexity result in high success rates for the efficient production of MPs²⁵. Routine considerations for DNA template design and optimization of Mg²⁺ ion concentration are in most cases sufficient to obtain satisfactory yields²⁶. Depending on expression mode, optimization of MP quality can become time consuming, as a larger variety of parameters need to be screened^14,17,22.

To establish the described CF expression platform, protocols are necessary for the production of E. coli CF lysate (i), T7 RNA polymerase (ii), nanodiscs (iii), and the basic CECF reaction compounds (iv) (Figure 1). The E. coli K12 strain A19²⁷ or BL21 derivatives are frequently used for the preparation of efficient S30 (centrifugation at 30,000 x g) lysates. Besides S30 lysates, corresponding lysates centrifuged at other g-forces (e.g. S12) may be used. The lysates differ in expression efficiency and in proteome complexity. The proteome of the S30 lysate prepared by the described protocol has been studied in detail²⁸. The S30 proteome still contains some residual outer membrane proteins which could give background problems upon expression and analysis of ion channels. For such targets, the use of S80-S100 lysates is recommended. A valuable modification during lysate preparation is the induction of the SOS response by combined heat shock and ethanol supply at mid-log growth phase of the cells. The resulting HS30 lysates are enriched in chaperones and can be used in blends with S30 lysates for improved MP folding²². CF expression in E. coli lysates is operated as a coupled transcription/translation process with DNA templates containing promoters controlled by T7 RNA polymerase (T7RNAP). The enzyme can be efficiently produced in BL21(DE3) Star cells carrying the pAR1219 plasmid²⁹.

Two copies of MSP1E3D1 assemble into one nanodisc with a diameter of 10-12 nm, but the protocol described below may also work for other MSP derivatives. However, nanodiscs larger than those formed with MSP1E3D1 tend to be less stable while smaller nanodiscs formed with MSP derivatives such as MSP1 may not accommodate larger MPs or MP complexes. MSP1E3D1 nanodiscs can be assembled in vitro with a large variety of different lipids or lipid mixtures. Preformed nanodiscs are usually stable for > 1 year at -80 °C, while stability may vary for different lipid components. For the screening of lipid effects on folding and stability of a MP, it is necessary to prepare a comprehensive set of nanodiscs assembled with a representative variety of lipids/lipid mixtures. The following lipids may give a good starting selection: 1,2-Dimyristoyl-sn-glycero-3-phospho-(1'-rac-glycerol) (DMPG), 1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC), 1,2 dioleoyl-sn-glycero-3-phospho-rac-(1-glycerol) (DOPG), 1,2-dioleoyl-sn-glycero-3-phosphocholine (DOPC), 1-palmitoyl-2-oleoyl-sn-glycero-3-phospho-(1'-rac-glycerol) (POPG) and 1-palmitoyl-2-oleoyl-glycero-3-phosphocholine (POPC).

A protocol for the preparation of a 3 mL CECF reaction is described. Further up or down scaling in a 1:1 ratio is possible. For the two-compartment CECF configuration, a RM containing all compounds and a FM containing only the low-molecular weight compounds have to be prepared. Commercial 3 mL dialysis devices with 10-14 kDa MWCO can be used as RM containers, which are then placed into custom made plexiglass containers holding the FM (Figure 1D)³⁰. The ratio of RM:FM is 1:20, so 60 mL of FM have to be prepared for 3 mL RM. Quality, concentration, or type of several components can be critical for the final yield and/or quality of the synthesized MP (Table 1). DNA templates should be prepared according to published guidelines and codon optimization of the reading frame of the target can further significantly improve product yield²⁶. For preparative scale CECF reaction, an established protocol for the production of PR is described. To establish expression protocols for new MPs, it is usually necessary to perform optimization screens of certain compounds (Table 1) to improve yield and quality. For Mg²⁺ ions, a well-focused concentration optimum does exist that frequently shows significant variation for different DNA templates. Other CF reaction compounds such as new batches of T7RNAP or S30 lysates may further shift the optimal Mg²⁺ concentration. As an example, a typical Mg²⁺ screen within the range of 14-24 mM concentration and in steps of 2 mM is described. Each concentration is screened in duplicates and in analytical scale CECF reactions. As CECF reaction container, custom-made Mini-CECF Plexiglas containers³⁰ holding the RM are used in combination with standard 24-well microplates holding the FM (Figure 1B). Alternatively, commercial dialysis cartridges in combination with 96-deep well microplates or other commercial dialyzer devices in appropriate setups may be used (Figure 1C).

Protocol

1. Preparation of S30 lysate

1. Day 1: Streak out cells from glycerol stocks on an LB agar plate and incubate at 37 °C overnight.
2. Day 2: Inoculate 200 mL of LB medium with the cells from the agar plate and incubate at 37 °C for 12-14 h.
3. Day 3: Inoculate 10 L of sterile YPTG medium (10 g/L yeast extract, 16 g/L tryptone, 5 g/L NaCl, 19.8 g/L glucose, 4.4 mM KH₂PO₄, 8 mM K₂HPO₄) tempered to 37 °C in a 15 L stirred tank reactor with 100 mL of the pre-culture (1:100). Cultivate at 37 °C, 500 rpm and high aeration (~ 3 air volumes per minute). To prevent excessive foaming, add sterile antifoam.
4. Measure optical density (OD) at 600 nm in regular time intervals. After approximately 2 h the culture will enter the log-phase.
5. Modification for HS30 lysate: When cells are in mid log phase (OD600 ≈ 3.6-4.2) add 300 mL of ethanol to the culture medium and proceed cultivation at 42 °C, 500 rpm, and high aeration (approximately 3 air volumes per minute) for another 45 min. Then proceed with cooling and harvesting of the cell culture as described in step 1.6. For the production of standard S30 lysate, skip this step and proceed with step 1.6.
6. When cells are in mid log phase (OD600 ≈ 3.6-4.2), cool fermenter below 20 °C within < 30 min. The final OD600 should be around 4.5-5.5. Harvest cells at 4,500 x g for 20 min at 4 °C and discard the supernatant. Keep cells at 4 °C throughout the following steps.
   NOTE: During cooling, excessive foaming can occur. In this case, either add antifoam or reduce stirring speed and/or decrease the air stream in the bioreactor.
7. Suspend cells completely in 300 mL of S30-A buffer (10 mM Tris-HCl, pH 8.2, 14 mM Mg(OAc)₂, 60 mM KCl, 6 mM 2-mercaptoethanol) using a spatula followed by pipetting the suspension up and down until homogeneity. Centrifuge at 8,000 x g for 10 min at 4 °C. Repeat this step twice.
   CAUTION: 2-mercaptoethanol is toxic. Avoid contact with skin or respiratory tract. If possible, work under a hood. Weigh the empty centrifuge beaker before the last washing step. After centrifugation, weigh the wet cell pellet and either proceed with step 1.8 or store the pellet until further use.
   NOTE: The weight of the wet cell pellet is 5-7 g per 1 L bioreactor culture. At this point the protocol may be paused and the pellet can be frozen in liquid nitrogen and stored at -80 °C for 4-8 weeks.
8. Suspend cells thoroughly in 1.1 volumes (1 g = 1 mL) of S30-B buffer (10 mM Tris-HCl, pH 8.2, 14 mM Mg(OAc)₂, 60 mM KOAc, 1 mM DTT, 1 tablet of cOmplete protease inhibitor). Fill the suspension into a pre-cooled French press pressure cell and disrupt cells at 1,000 psig. Pass cells through the French press once.
9. Centrifuge the lysate at 30,000 x g for 30 min at 4 °C. Transfer the supernatant into a fresh tube and repeat the centrifugation step.
   NOTE: A loose and slimy layer may be present on top of the pellet after the first centrifugation, which should not be transferred with the supernatant.
10. Apply a high salt and heat step to remove unstable lysate components and to release mRNA from ribosomes. Adjust the lysate to 0.4 M NaCl and incubate at 42 °C for 45 minutes in a water bath.
    NOTE: This step will cause significant precipitate formation. Flip or invert the tube during incubation from time to time.
11. Transfer the turbid suspension (usually 50-80 mL) into dialysis tubes with a 10-14 kDa cutoff and dialyze against 5 L S30-C buffer (10 mM Tris-HCl, pH 8.2, 14 mM Mg(OAc)₂, 60 mM KOAc, 0.5 mM DTT). Exchange the S30-C dialysis buffer after 2-3 h and dialyze for another 12-14 h.
12. Day 4: Transfer the dialyzed suspension into centrifuge tubes and centrifuge at 30,000 x g for 30 min at 4 °C. Transfer supernatant (S30 lysate) into fresh 50 mL tubes and gently mix. The protein concentration of the lysate should be approximately 30-40 mg/mL. Shock freeze aliquots (e.g. 0.5 mL, 1 mL) in liquid nitrogen and store at -80 °C. The aliquots are stable for > 1 year.

2. Expression and purification of T7 RNA polymerase

1. Day 1: Inoculate 200 mL LB medium containing 100 µg/mL ampicillin with freshly plated BL21(DE3) Star x pAR1219 cells and incubate at 37 °C and 180 rpm for 12-16 h.
2. Day 2: Inoculate 1 L terrific broth (12 g/L tryptone, 24 g/L yeast extract, 4 mL/L glycerol) in a 2 L baffled flask with 10 mL of the pre-culture and incubate at 37 °C and 180 rpm agitation. The starting OD600 should be around 0.1.
3. When the OD600 reaches 0.6-0.9, add IPTG to a final concentration of 1 mM to induce T7RNAP expression and continue cultivation for another 5 h.
4. Harvest cells by centrifugation at 4,500 x g for 20 min at 4 °C. Freeze cells in liquid nitrogen and store at -80 °C.
   NOTE: The protocol may be paused here.
5. Day 3: Add 30 mL of ice-cold suspension buffer (30 mM Tris-HCl, pH 8.0 with one tablet of cOmplete protease inhibitor) to the frozen cell pellet and thaw the pellet in a water bath at room temperature. Then, suspend the pellet by pipetting up and down until homogeneity.
6. Perform cell disruption using a French press as described in the previous section or use a sonication device according to manufacturer’s recommendations. Subsequently, centrifuge at 20,000 x g for 30 min at 4 °C and transfer supernatant into a fresh tube.
7. To precipitate genomic DNA, add streptomycin sulfate slowly and under gentle agitation to the supernatant until a final concentration of 3% (w/v) is reached. Incubate at 4 °C for 5-10 min under gentle agitation. Centrifuge at 20,000 x g for 30 min at 4 °C.
8. Filter the supernatant with a 0.45 µm filter and load it on a Q-Sepharose column with a column volume (CV) of 40 mL equilibrated with 2 CV equilibration buffer (30 mM Tris-HCl, pH 8.0, 10 mM EDTA, 50 mM NaCl, 5% glycerol and 10 mM 2-mercaptoethanol) using a peristaltic pump at a flow rate of 4 mL/min. Then, connect the column to a UV detector and continue elution with equilibration buffer until the UV signal at 280 nm reaches a stable baseline.
9. Elute T7RNAP with a gradient from 50 mM to 500 mM NaCl per CV at a flow rate of 3 mL/min. Collect 1 mL fractions and prepare samples for SDS-PAGE analysis by mixing 10 µL of each fraction with 2 x SDS sample buffer. Run SDS-PAGE and stain the gel with Coomassie Blue R. T7RNAP should appear as a prominent band at approximately 90 kDa along with numerous additional bands of impurities.
10. Pool fractions containing T7RNAP and dialyze using membranes with a 12-14 kDa MWCO for 12-16 h in dialysis buffer (10 mM K₂HPO₄/KH₂PO₄, pH 8.0, 10 mM NaCl, 0.5 mM EDTA, 1 mM DTT, 5% (w/v) glycerol).
11. Day 4: Collect T7RNAP solution and concentrate using filter units with 12-14 MWCO to a final concentration of 3-10 mg/mL. T7RNAP may start to precipitate during concentration. Stop concentration instantly as soon as turbidity in the sample occurs. Add glycerol to a final concentration of 50% (w/v) and mix gently. Shock-freeze 0.5-1 mL aliquots and store at -80 °C. Working T7RNAP aliquots can be stored at -20 °C.
    NOTE: Approximately 20-40 mL of 5 mg/mL partially purified T7RNAP with 20,000-40,000 units should be obtained from a 1 L fermentation. To test the optimum amount of each T7RNAP batch, CF expression reactions of green fluorescent protein (GFP) containing 0.02 mg/mL-0.1 mg/mL of the prepared T7RNAP sample should be performed.

3. Expression and purification of MSP1E3D1

1. Day 1: Transform E. coli BL21 (DE3) Star cells with the pET28(a)-MSP1E3D1 vector³¹ using standard heat shock transformation or electroporation protocols. Streak out or plate transformed cells on LB agar containing 30 µg/mL kanamycin and incubate at 37 °C for 12-16 h.
2. Day 2: Inoculate 200 mL of LB medium supplemented with 0.5% (w/v) glucose and 30 µg/mL kanamycin with a single colony picked from the agar plate and incubate at 37 °C at 180 rpm for 12-16 h.
3. Day 3: Inoculate 10 L LB medium supplemented with 0.5% (w/v) glucose and 30 µg/mL kanamycin with 100 mL of the pre-culture in a stirred-tank bioreactor. Conduct fermentation at 37 °C, 500 rpm and aeration of approximately 3 bioreactor volumes per minute. In the case of excessive foaming, add antifoam.
   NOTE: Baffled shaking flasks may be used instead of a fermenter.
4. At OD600 of 6.5-7.5, add IPTG to a final concentration of 1 mM and continue incubation at 37 °C for 1 h. Harvest cells by centrifugation at 4,500 x g for 20 min at 4 °C. Wash cell pellets with 200 mL of 0.9% (w/v) NaCl and centrifuge again at 8,000 x g for 10 min at 4 °C. Discard supernatant and transfer cells into 50 mL tubes using a spatula. The expected wet pellet weight is 8-12 g per L of bioreactor culture. Shock-freeze cell pellets in liquid nitrogen and store at -80 °C until further use.
   NOTE: The protocol can be paused here.
5. Day 4: For purification, thaw cell pellets in a water bath at RT. Suspend the cells in MSP-A buffer (40 mM Tris-HCl, pH 8.0, 300 mM NaCl, 1% (w/v) Triton X-100, 1 tablet of c0mplete protease inhibitor cocktail per 50 mL cell suspension) to yield a 30-40% (w/v) cell suspension.
6. Disrupt cells by sonication or using a French press and centrifuge at 30,000 x g for 30 min at 4 °C. Transfer the supernatant into a fresh tube and filter through a 0.45 µm filter. Apply the filtrate on a Ni²⁺ loaded nitrilotriacetic acid column (CV > 15 mL) equilibrated with 5 CV of MSP-B buffer (40 mM Tris-HCl, pH 8.0, 300 mM NaCl, 1% (w/v) Triton X-100) by using a peristaltic pump.
   NOTE: To facilitate filtration, the supernatant can be sonicated for another minute to break down large DNA fragments.
7. After sample loading, wash the column with 5 CV MSP-B, 5 CV MSP-C (40 mM Tris-HCl, pH 8.9, 300 mM NaCl, 50 mM cholic acid), 5 CV MSP-D (40 mM Tris-HCl, pH 8.9, 300 mM NaCl), 5 CV MSP-E (40 mM Tris-HCl, pH 8.0, 300 mM NaCl) and 5 CV MSP-F (40 mM Tris-HCl, pH 8.0, 300 mM NaCl, 50 mM imidazole).
   NOTE: Cholic acid in the MSP-C buffer is important to remove lipids attached to MSP. Cholic acid is not completely soluble at low pH values. The pH value must therefore be adjusted to 8.9 in MSP-C and MSP-D. It is important to wash the column with MSP-D buffer, as a lower pH might cause residual cholic acid to precipitate and to block or damage the column.
8. Elute MSP with MSP-G (40 mM Tris-HCl, pH 8.0, 300 mM NaCl, 300 mM imidazole). Collect fractions of 1 mL and monitor UV absorption at 280 nm. Collect and pool the fractions of the elution peak.
9. Transfer pooled MSP fractions into 12-14 kDa MWCO dialysis membrane tubes and dialyze against 5 L of MSP-H (40 mM Tris-HCl, pH 8.0, 300 mM NaCl, 10% (w/v) glycerol) for 2-3 h at 4 °C. Change to fresh 5 L MSP-H buffer and dialyze for another 12-16 h at 4 °C.
10. Day 5: Transfer MSP solution into centrifuge tubes and centrifuge at 18,000 x g for 30 min at 4 °C to remove precipitate. Transfer supernatant into a fresh tube and concentrate to 200-800 µM using ultrafiltration devices with 12-14 kDa MWCO at 4 °C. Measure concentration using a UV/VIS measuring device. Use extinction coefficient of 27.31 M^-1 cm^-1 and the molecular mass of 31.96 kDa for calculation of concentration.
    NOTE: Expression in a bioreactor usually yields 15-30 mg of MSP1E3D1 per L culture.
11. Shock-freeze aliquots of the concentrated MSP solution in liquid nitrogen and store at -80 °C.

4. Assembly of MSP1E3D1 nanodiscs

1. Day1: Prepare 1-2 mL of 50 mM lipid stocks (DMPG, DOPG, POPG DMPC, DOPC or POPC) in 100 mM sodium cholate. Store at -20 °C if not used on the same day.
   NOTE: The lipid solution must be clear. If the solution is not clear, sodium cholate concentration may be increased to 150 mM.
2. Mix the MSP1E3D1 solution with the lipid solution. Add dodecyl phosphocholine (DPC) at a final concentration of 0.1% (w/v). Assembly reactions may be adjusted to final volumes of 3 mL (Table 2) or 12 mL corresponding to typical volumes of dialysis cassettes (10 kDa MWCO). Incubate assembly reactions for 1 h at 21 °C under gentle agitation.
   NOTE: For each lipid, a specific MSP1E3D1:lipid ratio has to be used to ensure homogeneous nanodisc preparation (Table 2). For new lipids or lipid mixtures, the optimal ratio should be determined with a pilot experiment and size exclusion chromatography analysis¹⁴.
3. Pre-wet the membrane of a dialysis cassette with disc formation (DF) buffer (10 mM Tris-HCl, pH 8.0, 100 mM NaCl). Transfer the assembly mixture into the dialysis cassette with a syringe. Potential air bubbles can be removed by aspiration using the syringe.
4. Days 1-4: Dialyze against 3 x 5 L DF buffer for 10-20 h at RT under agitation using a stirring bar. Then transfer the assembly mixture from the dialysis cassette into centrifugal filter units with 10 kDa MWCO equilibrated with DF buffer. Concentrate at 4,000 x g at 4 °C.
   NOTE: A turbid dialysis mix could indicate a wrong stoichiometric ratio of MSP:lipid. Precipitate must be removed at 18,000 x g for 20 min at 4 °C before concentration of sample. To avoid precipitation during sample concentration, use ultrafiltration units with a large deadstop.
5. Concentrate the assembled nanodiscs to a concentration of at least 300 µM. Measure concentration using an UV/VIS reader. Consider that one nanodisc is formed by two MSP1E3D1 molecules and thus, the concentration of MSP must be divided by 2 to determine the correct amount of nanodiscs.
   NOTE: The described setup (Table 2) will yield 0.6-1 mL of a 300 µM nanodisc solution.
6. Centrifuge the concentrated nanodisc preparation at 18,000 x g for 20 min at 4 °C to remove precipitate. Then, aspirate the supernatant and shock-freeze 50 µL aliquots in liquid nitrogen and store at -80 °C.
   NOTE: It is advisable to evaluate the success of nanodisc formation using size exclusion chromatography. The sample should be monodisperse and should contain only a low amount of aggregates. Aggregates indicate that the amount of lipid in the setup is too high. As a reference, purified MSP1E3D1 can be used. If the nanodisc preparation shows a peak at the height of the reference MSP1E3D1 peak, the chosen lipid to MSP1E3D1 ratio was too low.

5. Preparative scale 3 mL CECF reaction setup

1. Day 1: Prepare all necessary stock solutions as listed (Table 3). Stocks are stored at -20 °C and thawed at room temperature. Make sure to thoroughly mix all stocks after thawing and before pipetting. Calculate the required volumes for all stocks and make a pipetting scheme (Table 4). High-molecular weight compounds will only be added into the RM. For the low-molecular weight compounds, a combined 3 x mastermix for RM and FM can be prepared.
   NOTE: Final volumes of compound mixtures might be less than calculated due to volume loss during mixing. This can be avoided by adding an excess volume of 2-5% to compensate for volume loss.
2. Equilibrate the membrane of a 3 mL dialysis cassette in 100 mM Tris-acetate, pH 8.0. Make sure to remove excess buffer.
3. Using a syringe to transfer the RM into the dialysis cassette. Remove excessive air in the RM compartment by aspiration with the syringe. Place the dialysis cassette into the dialysis chamber.
4. Fill up the dialysis chamber with 60 mL of FM. Place the lid on the chamber and tighten the screws to fix it. Incubate the chamber for 12-16 h at 30 °C at 200 rpm.
   NOTE: Make sure that the chamber remains in the upright position during agitation, otherwise exchange of low molecular compounds will be hampered. 
5. Day 2: Using a syringe, aspirate the RM from the dialysis chamber. Transfer the RM to fresh tubes and centrifuge at 16,000 x g at 4 °C for 10 min to remove precipitate. Transfer the supernatant into fresh tubes. The protein in the supernatant can now be further analyzed.
   NOTE: In some cases, a pellet will be present after centrifugation. This can provide important information on the suitability of the analyzed nanodiscs or the reaction compounds to keep the synthesized MP soluble. It is therefore advisable to analyze the amount of target potentially present in the precipitate by using SDS-PAGE, Western Blot, or by visual evaluation of the pellet size.

6. Analytical scale 60 µL CECF reaction setup for Mg²⁺ ion screening

1. Day 1: Mix all components of the respective 3x master mix and distribute 60 µL to the RM and 825 µL to the FM. Fill up FM with H₂O and mix FM by vortexing. Transfer FM into 3 wells of the 24 well microplate (Table 5).
   NOTE: Since the customized Mini-CECF container might not be accessible, the volumes in Table 5 are calculated for a reaction carried out in dialysis cartridges (10-14 kDa MWCO, RM: 100 µL) with a FM volume of 1.7 mL in 96 deep-well (2 mL) plates (Figure 1).
2. Cut regenerated cellulose dialysis tubes with a 10-14 kDa MWCO into approximately 25 x 20 mm sized pieces and store in H₂O with 0.05% (w/v) sodium azide.
   CAUTION: Sodium azide is very toxic. Avoid any contact with skin or mucous membrane. Do not use metal containers as sodium azide can react with metals to form explosive metal azides.
3. Before Mini-CECF container assembly, remove excessive H₂O from the dialysis membranes with a tissue. Place one membrane piece on each container and fix the membranes with a polytetrafluorethylene ring.
4. Transfer the Mini-CECF container into the wells of a 24-well plate with 825 µL of FM. Avoid air bubbles below the dialysis membrane of the Mini-CECF container.
5. Add high molecular components to the RM as described (Table 5) and mix by pipetting up and down. Add 60 µL to the reaction container. Avoid air bubbles during transfer of the viscous solution.
6. Cut 2 8 x 10 cm sheets of a sealing thermoplastic film and wrap them around the 24-well plate with the reaction containers inside. This will reduce evaporation from the reaction mixture. Now place the lid of the cell culture plate on the plate and fix it with tape. Incubate the plate at 30 °C and 200 rpm agitation for 12-16 h.
7. Day 2: Harvest the reaction mix by piercing through the dialysis membrane with the pipet tip at the Mini-CECF container and aspirate the RM. Transfer RM into fresh tubes and centrifuge at 16,000 x g at 4 °C for 10 min to remove precipitates. Transfer the supernatant into fresh tubes. The protein in the supernatant can now be further analyzed.
   NOTE: In some cases, after centrifugation a pellet will be present. This can provide important information on the suitability of the analyzed nanodiscs or other reaction compounds to keep the synthesized MP soluble. It is therefore advisable to analyze the amount of target potentially present in the precipitate by SDS-PAGE, Western Blot, or visual evaluation of the pellet size.

Results

The impact of fine-tuning reaction compounds on the final yield or quality of synthesized MPs is exemplified. A frequent routine approach is to adjust the optimal Mg²⁺ concentration in CF reactions by expression of green fluorescent protein (GFP) as a convenient monitor of system efficiency. As an example, GFP was synthesized from a pET-21a(+) vector at Mg²⁺ concentrations between 14 and 24 mM (Figure 2). SDS-PAGE analysis identified the optimal Mg²⁺ concentr...

Discussion

The setup and strategies to optimize the CF expression and co-translational insertion of functional MPs into nanodiscs are described. The required equipment comprises a bioreactor, a French press device or similar, an UV/VIS and fluorescence reader, CF reaction vessels suitable for a two-compartment configuration setup, and a temperature-controlled incubator. Further standard equipment are centrifuges for harvesting E. coli cells as well as tabletop centrifuges reaching at least 30,000 x g for preparati...

Materials

Name	Company	Catalog Number	Comments
1,2-dimyristoyl-sn-glycero-3-phospho-(1'-rac-glycerol) (sodium salt) (DMPG)	Avanti Polar Lipids (USA)	840445P
1,2-dimyristoyl-sn-glycero-3-phosphocholine (DMPC)	Avanti Polar Lipids (USA)	850345C
1,2-dioleoyl-sn-glycero-3-phosphocholine (sodium salt) (DOPC)	Avanti Polar Lipids (USA)	850375C
1,2 dioleoyl-sn-glycero-3-phospho-rac-(1-glycerol) (sodium salt) (DOPG)	Avanti Polar Lipids (USA)	840475C
1-palmitoyl-2-oleoyl-glycero-3-phosphocholine (POPC)	Avanti Polar Lipids (USA)	850457C
1-palmitoyl-2-oleoyl-sn-glycero-3-phospho-(1'-rac-glycerol) (sodium salt) (POPG)	Avanti Polar Lipids (USA)	840034C
2-Amino-2-(hydroxymethyl)-propan-1,3-diol (Tris)	Carl Roth (Germany)	4855
2-Mercaptoethanol	Carl Roth (Germany)	4227
2-Propanol	Carl Roth (Germany)	9781
[3H]-dihydroalprenolol Hydrochloride	American Radiolabeled Chemicals (USA)	ART0134
Acetyl phosphate lithium potassium salt (ACP)	Merck (Germany)	1409
Adenosine 5’-triphosphate (ATP)	Sigma Aldrich (Germany)	A9251
Alprenolol hydrochloride	Merck (Germany)	A0360000
Anion exchange chromatography column material: Q-sepharose®	Sigma-Aldrich (Germany)	Q1126
Autoclave Type GE 446EC-1	Gettinge (Germany)
Bioreactor Type 884 124/1	B.Braun (Germany)
Centrifuge	Sorvall RC12BP+; Thermo Scientific (Germany); Sorvall RC-5C; Thermo Scientific (Germany); Mikro 22 R; Hettich (Germany)
Cholic acid	Carl Roth (Germany)	8137
Coomassie Brilliant Blue R250	Carl Roth (Germany)	3862
Culture flasks 500 ml baffled flasks, 2 l baffled flasks	Schott Duran (Germany)
Cytidine 5'-triphosphate disodium salt	Sigma-Aldrich (Germany)	C1506
D-glucose monohydrate	Carl Roth (Germany)	6780
Di-potassiumhydrogen phosphate trihydrate	Carl Roth (Germany)	6878
Dialysis tubing SpectrumTM Labs Spectra/PorTM 12-14 kD MWCO Standard RC tubing	Fisher Scientific (Germany)	8700152
Dithiothreit	Carl Roth (Germany)	6908
Ethanol	Carl Roth (Germany)	K928
Folinic acid calcium salt hydrate	Sigma-Aldrich (Germany)	47612
French pressure cell disruptor	SLM; Amico Instruments (USA)
Glycerol	Carl Roth (Germany)	3783
Guanosine 5'-triphosphate di-sodium salt (GTP)	Sigma-Aldrich (Germany)	G8877
Hydrochloric Acid	Carl Roth (Germany)	K025
IMAC column: HiTrap IMAC HP 5 mL	GE Life Sciences (Germany)	GE17-5248
Imidazole	Carl Roth (Germany)	3899
Isopropyl-β-D-thiogalactopyranosid (IPTG)	Carl Roth (Germany)	2316
Kanamycin	Carl Roth (Germany)	T832
L-Alanine	Carl Roth (Germany)	3076.1
L-Arginine	Carl Roth (Germany)	6908
L-Asparagine	Carl Roth (Germany)	HN23
L-Aspartic Acid	Carl Roth (Germany)	T202
L-Cysteine	Carl Roth (Germany)	T203
L-Glutamic Acid	Carl Roth (Germany)	3774
L-Glutamine	Carl Roth (Germany)	3772
L-Glycine	Carl Roth (Germany)	3187
L-Histidine	Carl Roth (Germany)	3852
L-Isoleucine	Carl Roth (Germany)	3922
L-Leucine	Carl Roth (Germany)	1699
L-Lysine	Carl Roth (Germany)	4207
L-Methionine	Carl Roth (Germany)	9359
L-Proline	Carl Roth (Germany)	1713
L-Phenylalanine	Carl Roth (Germany)	1709
L-Serine	Carl Roth (Germany)	4682
L-Threonine	Carl Roth (Germany)	1738
L-Tryptophane	Carl Roth (Germany)	7700
L-Tyrosine	Carl Roth (Germany)	T207
MD100 dialysis units	Scienova (Germany)	40077
N-2-Hydroxyethylpiperazine-N'-2-ethansulfonic acid (HEPES)	Carl Roth (Germany)	6763
n-dodecylphosphocholine	Antrace (USA)	F308S
PAGE chamber: Mini-Protean Tetra Cell	Biorad (Germany)
PAGE gel casting system: Mini Protean Handcast systems	Biorad (Germany)
PAGE gel power supply: Power Pac 3000	Biorad (Germany)
Tryptone/peptone from caseine	Carl Roth (Germany)	6681
Peristaltic pump: ip-12	Ismatec (Germany)
Phosphoenol pyruvate monopotassium salt	Sigma Aldrich (Germany)	860077
Potassium dihydrogen phosphate	Carl Roth (Germany)	P018
Potassium acetate	Carl Roth (Germany)	4986
Potassium chloride	Carl Roth (Germany)	6781
Pyruvate Kinase	Roche (Germany)	10109045001
Scintillation counter: Hidex 300 SL	Hidex (Finland)
SDS pellets	Carl Roth (Germany)	8029
Sodium azide	Sigma-Aldrich (Germany)	K305
Sodium chloride	Carl Roth (Germany)	P029
Spectrophotometer Nanodrop	Peqlab (Germany)
Spectrophotometer/fluorescence reader Spark®	Tecan (Switzerland)
tRNA (E. coli)	Roche (Germany)	10109550001
Ultra sonificator	Labsonic U, B. Braun (Germany)
Uridine 5’-triphosphate tri-sodium salt (UTP)	Sigma-Aldrich (Germany)	U6625
Y-30 antifoam	Sigma-Aldrich (Germany)	A6457
Yeast extract	Carl Roth (Germany)	2904