Name: lipid bilayer vesicle generation using microfluidic jetting
Uploaded: 2014-02-21T15:00:00
Description: Watch this Scientific Journal Video about Lipid Bilayer Vesicle Generation Using Microfluidic Jetting at JoVE.com

We thank Mike Vahey from the Fletcher Lab at the University of California, Berkeley for advice on the microjetting parameters. This work was sponsored by NIH grant DP2 HL117748-01.

1. Infinity Chamber Fabrication
<ol>
	<li>Design the infinity chamber (named for its shape) using a computer assisted design (CAD) software, and save the file such that it is compatible with a laser cutter. To create this shape, separate two circles of diameter 0.183 in&#160;by a center-to-center distance of 0.15 in. Cut the chamber from 1/8- 3/16 in&#160;clear acrylic with the laser cutter. The infinity shape facilitates droplet interface bilayer formation and stability.</li>
	<li>Drill a 1/16 in&#160;hole through the...

<ol>
	<li>Liu, A. P., Fletcher, D. A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Biology+under+construction:+in+vitro+reconstitution+of+cellular+function.">Biology under construction: in vitro reconstitution of cellular function.</a> Nature reviews. Mol. Cell Biol. 10, 644-650 (2009).</li><li>Yeh, B. J., Lim, W. A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Synthetic+biology:+lessons+from+the+history+of+synthetic+organic+chemistry.">Synthetic biology: lessons from the history of synthetic organic chemistry.</a> Nat. Chem. Biol. 3, 521-525 (2007).</li><li>Richmond, D. L., et al. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Forming+giant+vesicles+with+controlled+membrane+composition,+asymmetry,+and+contents.">Forming giant vesicles with controlled membrane composition, asymmetry, and contents.</a> Proc. Natl. Acad. Soc. U.S.A. 108, 9431-9436 (2011).</li><li>Liu, A. P., et al. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Membrane-induced+bundling+of+actin+filaments.">Membrane-induced bundling of actin filaments.</a> Nat. Phys. 4, 789-793 (2008).</li><li>Brown, K. S., et al. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Xenopus+tropicalis+egg+extracts+provide+insight+into+scaling+of+the+mitotic+spindle.">Xenopus tropicalis egg extracts provide insight into scaling of the mitotic spindle.</a> J. Cell Biol. 176, 765-770 (2007).</li><li>Loose, M., Fischer-Friedrich, E., Ries, J., Kruse, K., Schwille, P. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Spatial+regulators+for+bacterial+cell+division+self-organize+into+surface+waves+in+vitro.">Spatial regulators for bacterial cell division self-organize into surface waves in vitro.</a> Science. 320, 789-792 (2008).</li><li>Angelova, M. I., Dimitrov, D. S. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Liposome+electroformation.">Liposome electroformation.</a> Faraday Disc. Chem. Soc. 81, 301-311 (1986).</li><li>Bucher, P., Fischer, A., Luisi, L. P., Oberholzer, T., Walde, P. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Giant+Vesicles+as+Biochemical+Compartments:+The+Use+of+Microinjection+Techniques.">Giant Vesicles as Biochemical Compartments: The Use of Microinjection Techniques.</a> Langmuir. 14, 2712-2721 (1998).</li><li>Shum, H. C., Lee, D., Yoon, I., Kodger, T., Weitz, D. A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Double+emulsion+templated+monodisperse+phospholipid+vesicles.">Double emulsion templated monodisperse phospholipid vesicles.</a> Langmuir. 24, 7651-7653 (2008).</li><li>Matosevic, S., Paegel, B. M. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Stepwise+Synthesis+of+Giant+Unilamellar+Vesicles+on+a+Microfluidic+Assembly+Line.">Stepwise Synthesis of Giant Unilamellar Vesicles on a Microfluidic Assembly Line.</a> J. Am. Chem. Soc. 133, 2798-2800 (2011).</li><li>Hu, P. C. C., Li, S., Malmstadt, N. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Microfluidic+Fabrication+of+Asymmetric+Giant+Lipid+Vesicles.">Microfluidic Fabrication of Asymmetric Giant Lipid Vesicles.</a> ACS Appl. Mater. Inter. 3, 1434-1440 (1021).</li><li>Hwang, W. L., Chen, M., Cronin, B., Holden, M. A., Bayley, H. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Asymmetric+droplet+interface+bilayers.">Asymmetric droplet interface bilayers.</a> J. Am. Chem. Soc. 130, 5878-5879 (2008).</li><li>Stachowiak, J. C., Richmond, D. L., Li, T. H., Brochard-Wyart, F., Fletcher, D. A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Inkjet+formation+of+unilamellar+lipid+vesicles+for+cell-like+encapsulation.">Inkjet formation of unilamellar lipid vesicles for cell-like encapsulation.</a> Lab Chip. 9, 2003-2009 (2009).</li><li>Meleard, P., Bagatolli, L. A., Pott, T. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Giant+unilamellar+vesicle+electroformation+from+lipid+mixtures+to+native+membranes+under+physiological+conditions.">Giant unilamellar vesicle electroformation from lipid mixtures to native membranes under physiological conditions.</a> Methods Enzymol. 465, 161-176 (2009).</li><li>Nishimura, K., Suzuki, H., Toyota, T., Yomo, T. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Size+control+of+giant+unilamellar+vesicles+prepared+from+inverted+emulsion+droplets.">Size control of giant unilamellar vesicles prepared from inverted emulsion droplets.</a> J. Colloid Interface Sci. 376, 119-125 (2012).</li><li>Teh, S. Y., Lin, R., Hung, L. H., Lee, A. P. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Droplet+Microfluidics.">Droplet Microfluidics.</a> Lab Chip. 8, 198-220 (2008).</li><li>Stachowiak, J. C., et al. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Unilamellar+vesicle+formation+and+encapsulation+by+microfluidic+jetting.">Unilamellar vesicle formation and encapsulation by microfluidic jetting.</a> Proc. Natl. Acad. Sci. U.S.A. 105, 4697-4702 (2008).</li><li>Osaki, T., Yoshizawa, S., Kawano, R., Sasaki, H., Takeuchi, S. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Lipid-coated+microdroplet+array+for+in+vitro+protein+synthesis.">Lipid-coated microdroplet array for in vitro protein synthesis.</a> Anal. Chem. 83, 3186-3191 (2011).</li><li>Liu, A. P., Fletcher, D. A. <a target="_blank" href="http://www.ncbi.nlm.nih.gov/entrez/query.fcgi?db=PubMed&cmd=Search&doptcmdl=Citation&defaultField=Title+Word&term=Actin+polymerization+serves+as+a+membrane+domain+switch+in+model+lipid+bilayers.">Actin polymerization serves as a membrane domain switch in model lipid bilayers.</a> Biophys. J. 91, 4064-4070 (2006).</li></ol>

Many techniques have been developed for vesicle generation, including electroformation, emulsion, and droplet generation14-16. However, new experimental techniques are necessary to allow for the design of biological systems with growing similarity to living systems. Microfluidic methods in particular have offered an increased level of control governing membrane unilamellarity, monodispersity of size, and internal contents17,18, bringing vesicle models closer to biology. Furthermore, characterization...

It has become increasingly clear that cell biology is a multi-scale problem that involves integrating our understanding from molecules to cells. Consequently, knowing precisely how molecules work individually is not sufficient to understand complex cellular behaviors. This is partly due to the existence of emergent behaviors of multi-component systems, as exemplified by the reconstitution of actin network interaction with lipid bilayer vesicles4, mitotic spindle assembly in Xenopus extract5, and spatial dynamics of bacterial cell division machineries6. One way to complement the reductionist&#39;s approach of dissecting the molecular processes of living systems is to take the opposite approach of reconstituting cellular behaviors using a minimal set of biological components. A critical part of this approach involves the reliable encapsulation of biomolecules in a confined volume, a key feature of a cell.
Several strategies exist for encapsulating biomolecules for studying biomimetic systems. The most biologically relevant system is lipid bilayer membranes, which mimic the biochemical and physical constraints imposed by the cell&#39;s plasma membrane. Formation of giant unilamellar vesicles (GUVs) by electroformation7, one of the most widely used techniques for GUV generation14,&#160;typically has a poor encapsulation yield due to its incompatibility with high salt buffer8. Electroformation also requires large sample volumes (&#62;100 &#956;l), which could be a problem for working with purified proteins, and inefficiently incorporates large molecules due to difficulty of diffusion between closely spaced lipid layers. Several microfluidic approaches for generating lipid vesicles have been developed. The double emulsion methods, which pass components through two interfaces between layers water-oil-water (W/O/W), relies on the evaporation of a volatile solvent to drive lipid bilayer formation9. Others have used a microfluidic assembly line that produces a continuous stream of lipid bilayer vesicles10 or in two independent steps11. We have developed an alternate technique based on rapidly applying fluid pulses against a droplet interface bilayer12 to produce GUVs of controlled size, composition, and encapsulation. Our approach, known as microfluidic jetting, offers the combined advantages from several existing vesicle generation techniques, providing an approach for creating functional biomolecular systems for investigating a variety of biological problems.

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			<td height="21" style="height:21px;width:153px;">Name</td>
			<td style="width:163px;">Company</td>
			<td style="width:157px;">Catalog Number</td>
			<td style="width:160px;">Comments</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:153px;">Piezoelectric Inkjet</td>
			<td style="width:163px;">MicroFab Technologies</td>
			<td style="width:157px;">MJ-AL-01-xxx</td>
			<td style="width:160px;">xxx denotes orifice diameter in microns</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Jet Drive III Controller</td>
			<td style="width:163px;">MicroFab Technologies</td>
			<td style="width:157px;">CT-M3-02</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">High-speed camera</td>
			<td style="width:163px;">Vision Research</td>
			<td style="width:157px;">MiroEX2</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:153px;">DPhPC lipid in chloroform</td>
			<td style="width:163px;">Avanti</td>
			<td style="width:157px;">850356C</td>
			<td style="width:160px;">Ordered in small aliquots in vials</td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:153px;">33mm PVDF filters, 0.2 &#181;m</td>
			<td style="width:163px;">Fisher Scientific</td>
			<td style="width:157px;">SLGV033RS</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">1ml syringes</td>
			<td style="width:163px;">Fisher Scientific</td>
			<td style="width:157px;">14823434</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">n-Decane</td>
			<td style="width:163px;">Acros Organics</td>
			<td style="width:157px;">111871000</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Glucose</td>
			<td style="width:163px;">Acros Organics</td>
			<td style="width:157px;">410950010</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Sucrose</td>
			<td style="width:163px;">Sigma-Aldrich</td>
			<td style="width:157px;">S7903-1KG</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Methylcellulose</td>
			<td style="width:163px;">Fisher Scientific</td>
			<td style="width:157px;">NC9084958</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="84">
			<td height="84" style="height:84px;width:153px;">1/8&#34; Acrylic</td>
			<td style="width:163px;">McMaster Carr</td>
			<td style="width:157px;">8560K239</td>
			<td style="width:160px;">CAD designs for the infinity-shaped chamber are available upon request</td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">0.2 mm Acrylic</td>
			<td style="width:163px;">Astra Products</td>
			<td style="width:157px;">Clarex clear 001</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Acrylic Cement</td>
			<td style="width:163px;">TAP Plastics</td>
			<td style="width:157px;">10693</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Loctite 495 Superglue</td>
			<td style="width:163px;">Fisher Scientific</td>
			<td style="width:157px;">NC9011323</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="63">
			<td height="63" style="height:63px;width:153px;">Loctite 3494 UV Strengthening Adhesive</td>
			<td style="width:163px;">Strobels Supply</td>
			<td style="width:157px;">30765</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="21">
			<td height="21" style="height:21px;width:153px;">Natural rubber</td>
			<td style="width:163px;">McMaster Carr</td>
			<td style="width:157px;">85995K14</td>
			<td style="width:160px;"></td>
		</tr>
		<tr height="42">
			<td height="42" style="height:42px;width:153px;">Custom stage</td>
			<td style="width:163px;">Home made</td>
			<td style="width:157px;">N/A</td>
			<td style="width:160px;">CAD designs are available upon request</td>
		</tr>
	</tbody>
</table>

lipid bilayer vesicle generation using microfluidic jetting

Bottom-up synthetic biology presents a novel approach for investigating and reconstituting biochemical systems and, potentially, minimal organisms. This emerging field engages engineers, chemists, biologists, and physicists to design and assemble basic biological components into complex, functioning systems from the bottom up. Such bottom-up systems could lead to the development of artificial cells for fundamental biological inquiries and innovative therapies1,2. Giant unilamellar vesicles (GUVs) can serve as a model platform for synthetic biology due to their cell-like membrane structure and size. Microfluidic jetting, or microjetting, is a technique that allows for the generation of GUVs with controlled size, membrane composition, transmembrane protein incorporation, and encapsulation3. The basic principle of this method is the use of multiple, high-frequency fluid pulses generated by a piezo-actuated inkjet device to deform a suspended lipid bilayer into a GUV. The process is akin to blowing soap bubbles from a soap film. By varying the composition of the jetted solution, the composition of the encompassing solution, and/or the components included in the bilayer, researchers can apply this technique to create customized vesicles. This paper describes the procedure to generate simple vesicles from a droplet interface bilayer by microjetting.

We have assembled a microfluidic jetting setup on a conventional inverted fluorescence microscope with a custom stage assembled from machined parts and manual micrometers (Figure 1). Characterization of the inkjet provides insight into the vesicle generation process. Varying the distance between the inkjet nozzle and lipid bilayer affects the force applied to cause deformation of the membrane. Close proximity to the bilayer focuses the jet stream and prevents the membrane from dispersing energy away from...

Watch this Scientific Journal Video about Lipid Bilayer Vesicle Generation Using Microfluidic Jetting at JoVE.com

Lipid Bilayer Vesicle Generation Using Microfluidic Jetting

Microfluidic jetting against a droplet interface lipid bilayer provides a reliable way to generate vesicles with control over membrane asymmetry, incorporation of transmembrane proteins, and encapsulation of material. This technique can be applied to study a variety of biological systems where compartmentalized biomolecules are desired.

Bottom-up synthetic biology presents a novel approach for investigating and reconstituting biochemical systems and, potentially, minimal organisms. This ...

lipid-bilayer-vesicle-generation-using-microfluidic-jetting

Research

JoVE Journal

Bioengineering

Biomembrane Fabrication by the Solvent-assisted Lipid Bilayer (SALB) Method

In order to mimic cell membranes, the supported lipid bilayer (SLB) is an attractive platform which enables in vitro investigation of membrane-related processes while conferring biocompatibility and biofunctionality to solid substrates. The spontaneous adsorption and rupture of phospholipid vesicles is the most commonly used method to form SLBs. However, under physiological conditions, vesicle fusion (VF) is limited to only a subset of lipid compositions and solid supports. Here, we describe a one-step general procedure called the solvent-assisted lipid bilayer (SALB) formation method in order to form SLBs which does not require vesicles. The SALB method involves the deposition of lipid molecules onto a solid surface in the presence of water-miscible organic solvents (e.g., isopropanol) and subsequent solvent-exchange with aqueous buffer solution in order to trigger SLB formation. The continuous solvent exchange step enables application of the method in a flow-through configuration suitable for monitoring bilayer formation and subsequent alterations using a wide range of surface-sensitive biosensors. The SALB method can be used to fabricate SLBs on a wide range of hydrophilic solid surfaces, including those which are intractable to vesicle fusion. In addition, it enables fabrication of SLBs composed of lipid compositions which cannot be prepared using the vesicle fusion method. Herein, we compare results obtained with the SALB and conventional vesicle fusion methods on two illustrative hydrophilic surfaces, silicon dioxide and gold. To optimize the experimental conditions for preparation of high quality bilayers prepared via the SALB method, the effect of various parameters, including the type of organic solvent in the deposition step, the rate of solvent exchange, and the lipid concentration is discussed along with troubleshooting tips. Formation of supported membranes containing high fractions of cholesterol is also demonstrated with the SALB method, highlighting the technical capabilities of the SALB technique for a wide range of membrane configurations.

Biomembrane Fabrication by the Solvent-assisted Lipid Bilayer SALB Method

We present an experimental protocol to form a supported lipid bilayer on solid substrates without using lipid vesicles. We demonstrate a one-step method to form a lipid bilayer on silicon dioxide and gold as well as supported membranes with cholesterol-enriched domain for various biological applications.

In order to mimic cell membranes, the supported lipid bilayer (SLB) is an attractive platform which enables in vitro investigation of membrane-related ...

Automated Lipid Bilayer Membrane Formation Using a Polydimethylsiloxane Thin Film

An artificial lipid bilayer, or black lipid membrane (BLM), is a powerful tool for studying ion channels and protein interactions, as well as for biosensor applications. However, conventional BLM formation techniques have several drawbacks and they often require specific expertise and laborious processes. In particular, conventional BLMs suffer from low formation success rates and inconsistent membrane formation time. Here, we demonstrate a storable and transportable BLM formation system with controlled thinning-out time and enhanced BLM formation rate by replacing conventionally used films (polytetrafluoroethylene, polyoxymethylene, polystyrene) to polydimethylsiloxane (PDMS). In this experiment, a porous-structured polymer such as PDMS thin film is used. In addition, as opposed to conventionally used solvents with low viscosity, the use of squalene permitted a controlled thinning-out time via slow solvent absorption by PDMS, prolonging membrane lifetime. In addition, by using a mixture of squalene and hexadecane, the freezing point of the lipid solution was increased (~16 &#176;C), in addition, membrane precursors were produced that can be indefinitely stored and readily transported. These membrane precursors have reduced BLM formation time of &#60; 1 hr and achieved a BLM formation rate of ~80%. Moreover, ion channel experiments with gramicidin A demonstrated the feasibility of the membrane system.

We demonstrate a storable, transportable lipid bilayer formation system. A lipid bilayer membrane can be formed within 1 hr with over 80% success rate when a frozen membrane precursor is brought to ambient temperature. This system will reduce laborious processes and expertise associated with ion channels.

An artificial lipid bilayer, or black lipid membrane (BLM), is a powerful tool for studying ion channels and protein interactions, as well as for ...

Ligand Nano-cluster Arrays in a Supported Lipid Bilayer

Currently there is considerable interest in creating ordered arrays of adhesive protein islands in a sea of passivated surface for cell biological studies. In the past years, it has become increasingly clear that living cells respond, not only to the biochemical nature of the molecules presented to them but also to the way these molecules are presented. Creating protein micro-patterns is therefore now standard in many biology laboratories; nano-patterns are also more accessible. However, in the context of cell-cell interactions, there is a need to pattern not only proteins but also lipid bilayers. Such dual proteo-lipidic patterning has so far not been easily accessible. We offer a facile technique to create protein nano-dots supported on glass and propose a method to backfill the inter-dot space with a supported lipid bilayer (SLB). From photo-bleaching of tracer fluorescent lipids included in the SLB, we demonstrate that the bilayer exhibits considerable in-plane fluidity. Functionalizing the protein dots with fluorescent groups allows us to image them and to show that they are ordered in a regular hexagonal lattice. The typical dot size is about 800 nm and the spacing demonstrated here is 2 microns. These substrates are expected to serve as useful platforms for cell adhesion, migration and mechano-sensing studies.

We present a protocol to functionalize glass with nanometric protein patches surrounded by a fluid lipid bilayer. These substrates are compatible with advanced optical microscopy and are expected to serve as platform for cell adhesion and migration studies.

Currently there is considerable interest in creating ordered arrays of adhesive protein islands in a sea of passivated surface for cell biological ...

Multi-step Variable Height Photolithography for Valved Multilayer Microfluidic Devices

Microfluidic systems have enabled powerful new approaches to high-throughput biochemical and biological analysis. However, there remains a barrier to entry for non-specialists who would benefit greatly from the ability to develop their own microfluidic devices to address research questions. Particularly lacking has been the open dissemination of protocols related to photolithography, a key step in the development of a replica mold for the manufacture of polydimethylsiloxane (PDMS) devices. While the fabrication of single height silicon masters has been explored extensively in literature, fabrication steps for more complicated photolithography features necessary for many interesting device functionalities (such as feature rounding to make valve structures, multi-height single-mold patterning, or high aspect ratio definition) are often not explicitly outlined. 
Here, we provide a complete protocol for making multilayer microfluidic devices with valves and complex multi-height geometries, tunable for any application. These fabrication procedures are presented in the context of a microfluidic hydrogel bead synthesizer and demonstrate the production of droplets containing polyethylene glycol (PEG diacrylate) and a photoinitiator that can be polymerized into solid beads. This protocol and accompanying discussion provide a foundation of design principles and fabrication methods that enables development of a wide variety of microfluidic devices. The details included here should allow non-specialists to design and fabricate novel devices, thereby bringing a host of recently developed technologies to their most exciting applications in biological laboratories.

Multilayer microfluidic devices often involve the fabrication of master molds with complex geometries for functionality. This article presents a complete protocol for multi-step photolithography with valves and variable height features tunable to any application. As a demonstration, we fabricate a microfluidic droplet generator capable of producing hydrogel beads.

Microfluidic systems have enabled powerful new approaches to high-throughput biochemical and biological analysis. However, there remains a barrier to ...

Generation of Dynamical Environmental Conditions using a High-Throughput Microfluidic Device

Mimicking in vivo environmental conditions is crucial for in vitro studies on complex life machinery. However, current techniques targeting live cells and organs are either highly expensive, like robotics, or lack nanoliter volume and millisecond time accuracy in liquid manipulation. We herein present the design and fabrication of a microfluidic system, which consists of 1,500 culture units, an array of enhanced peristaltic pumps and an on-site mixing modulus. To demonstrate the capacities of the microfluidic device, neural stem cell (NSC) spheres are maintained in the proposed system. We observed that when the NSC sphere is exposed to CXCL in day 1 and EGF in day 2, the round-shaped conformation is well maintained. Variation in the input order of 6 drugs causes morphological changes to the NSC sphere and the expression level representative marker for NSC stemness (i.e., Hes5 and Dcx). These results indicate that dynamic and complex environmental conditions have great effects on NSC differentiation and self-renewal, and the proposed microfluidic device is a suitable platform for high throughput studies on the complex life machinery.

We present a microfluidic system for high throughput studies on complex life machinery, which consists of 1500 culture units, an array of enhanced peristaltic pumps and an on-site mixing modulus. The microfluidic chip allows for the analysis of the highly complex and dynamic micro-environmental conditions in vivo.

Mimicking in vivo environmental conditions is crucial for in vitro studies on complex life machinery. However, current techniques targeting live cells and ...

Formulating and Characterizing Lipid Nanoparticles for Gene Delivery using a Microfluidic Mixing Platform

Lipid-based drug carriers have been used for clinically and commercially available delivery systems due to their small size, biocompatibility, and high encapsulation efficiency. Use of lipid nanoparticles (LNPs) to encapsulate nucleic acids is advantageous to protect the RNA or DNA from degradation, while also promoting cellular uptake. LNPs often contain multiple lipid components including an ionizable lipid, helper lipid, cholesterol, and polyethylene glycol (PEG) conjugated lipid. LNPs can readily encapsulate nucleic acids due to the ionizable lipid presence, which at low pH is cationic and allows for complexation with negatively charged RNA or DNA. Here LNPs are formed by encapsulating messenger RNA (mRNA) or plasmid DNA (pDNA) using rapid mixing of the lipid components in an organic phase and the nucleic acid component in an aqueous phase. This mixing is performed using a precise microfluidic mixing platform, allowing for nanoparticle self-assembly while maintaining laminar flow. The hydrodynamic size and polydispersity are measured using dynamic light scattering (DLS). The effective surface charge on the LNP is determined by measuring the zeta potential. The encapsulation efficiency is characterized using a fluorescent dye to quantify entrapped nucleic acid. Representative results demonstrate the reproducibility of this method and the influence that different formulation and process parameters have on the developed LNPs.

Lipid nanoparticles are developed using a microfluidic mixing platform approach for mRNA and DNA encapsulation.

Lipid-based drug carriers have been used for clinically and commercially available delivery systems due to their small size, biocompatibility, and high ...

3D Printing of In Vitro Hydrogel Microcarriers by Alternating Viscous-Inertial Force Jetting

Microcarriers are beads with a diameter of 60-250 &#181;m and a large specific surface area, which are commonly used as carriers for large-scale cell cultures. Microcarrier culture technology has become one of the main techniques in cytological research and is commonly used in the field of large-scale cell expansion. Microcarriers have also been shown to play an increasingly important role in in vitro tissue engineering construction and clinical drug screening. Current methods for preparing microcarriers include microfluidic chips and inkjet printing, which often rely on complex flow channel design, an incompatible two-phase interface, and a fixed nozzle shape. These methods face the challenges of complex nozzle processing, inconvenient nozzle changes, and excessive extrusion forces when applied to multiple bioink. In this study, a 3D printing technique, called alternating viscous-inertial force jetting, was applied to enable the construction of hydrogel microcarriers with a diameter of 100-300 &#181;m. Cells were subsequently seeded on microcarriers to form tissue engineering modules. Compared to existing methods, this method offers a free nozzle tip diameter, flexible nozzle switching, free control of printing parameters, and mild printing conditions for a wide range of bioactive materials.

3D Printing of In Vitro Hydrogel Microcarriers by Alternating Viscous-Inertial Force Jetting

Presented here is a mild 3D printing technique driven by alternating viscous-inertial forces to enable the construction of hydrogel microcarriers. Homemade nozzles offer flexibility, allowing easy replacement for different materials and diameters. Cell binding microcarriers with a diameter of 50-500 &#181;m can be obtained and collected for further culturing.

Microcarriers are beads with a diameter of 60-250 &#181;m and a large specific surface area, which are commonly used as carriers for large-scale cell ...

Generation of a Simplified Three-Dimensional Skin-on-a-chip Model in a Micromachined Microfluidic Platform

This work presents a new, cost-effective, and reliable microfluidic platform with the potential to generate complex multilayered tissues. As a proof of concept, a simplified and undifferentiated human skin containing a dermal (stromal) and an epidermal (epithelial) compartment has been modelled. To accomplish this, a versatile and robust, vinyl-based device divided into two chambers has been developed, overcoming some of the drawbacks present in microfluidic devices based on polydimethylsiloxane (PDMS) for biomedical applications, such as the use of expensive and specialized equipment or the absorption of small, hydrophobic molecules and proteins. Moreover, a new method based on parallel flow was developed, enabling the in situ deposition of both the dermal and epidermal compartments. The skin construct consists of a fibrin matrix containing human primary fibroblasts and a monolayer of immortalized keratinocytes seeded on top, which is subsequently maintained under dynamic culture conditions. This new microfluidic platform opens the possibility to model human skin diseases and extrapolate the method to generate other complex tissues.

Here, we present a protocol to generate a three-dimensional simplified and undifferentiated skin model using a micromachined microfluidic platform. A parallel flow approach allows the in situ deposition of a dermal compartment for the seeding of epithelial cells on top, all controlled by syringe pumps.

This work presents a new, cost-effective, and reliable microfluidic platform with the potential to generate complex multilayered tissues. As a proof of ...

Assembly of Cell Mimicking Supported and Suspended Lipid Bilayer Models for the Study of Molecular Interactions

Model cell membranes are a useful screening tool with applications ranging from early drug discovery to toxicity studies. The cell membrane is a crucial protective barrier for all cell types, separating the internal cellular components from the extracellular environment. These membranes are composed largely of a lipid bilayer, which contains outer hydrophilic head groups and inner hydrophobic tail groups, along with various proteins and cholesterol. The composition and structure of the lipids themselves play a crucial role in regulating biological function, including interactions between cells and the cellular microenvironment, which may contain pharmaceuticals, biological toxins, and environmental toxicants. In this study, methods to formulate uni-lipid and multi-lipid supported and suspended cell mimicking lipid bilayers are described. Previously, uni-lipid phosphatidylcholine (PC) lipid bilayers as well as multi-lipid placental trophoblast-inspired lipid bilayers were developed for use in understanding molecular interactions. Here, methods for achieving both types of bilayer models will be presented. For cell mimicking multi-lipid bilayers, the desired lipid composition is first determined via lipid extraction from primary cells or cell lines followed by liquid chromatography-mass spectrometry (LC-MS). Using this composition, lipid vesicles are fabricated using a thin-film hydration and extrusion method and their hydrodynamic diameter and zeta potential are characterized. Supported and suspended lipid bilayers can then be formed using quartz crystal microbalance with dissipation monitoring (QCM-D) and on a porous membrane for use in a parallel artificial membrane permeability assay (PAMPA), respectively. The representative results highlight the reproducibility and versatility of in vitro cell membrane lipid bilayer models. The methods presented can aid in rapid, facile assessment of the interaction mechanisms, such as permeation, adsorption, and embedment, of various molecules and macromolecules with a cell membrane, helping in the screening of drug candidates and prediction of potential cellular toxicity.

This protocol describes the formation of cell mimicking uni-lipid and multi-lipid vesicles, supported lipid bilayers, and suspended lipid bilayers. These in vitro models can be adapted to incorporate a variety of lipid types and can be used to investigate various molecule and macromolecule interactions.

Model cell membranes are a useful screening tool with applications ranging from early drug discovery to toxicity studies. The cell membrane is a crucial ...

Testing the In Vitro and In Vivo Efficiency of mRNA-Lipid Nanoparticles Formulated by Microfluidic Mixing

Lipid nanoparticles (LNPs) have attracted widespread attention recently with the successful development of the COVID-19 mRNA vaccines by Moderna and Pfizer/BioNTech. These vaccines have demonstrated the efficacy of mRNA-LNP therapeutics and opened the door for future clinical applications. In mRNA-LNP systems, the LNPs serve as delivery platforms that protect the mRNA cargo from degradation by nucleases and mediate their intracellular delivery. The LNPs are typically composed of four components: an ionizable lipid, a phospholipid, cholesterol, and a lipid-anchored polyethylene glycol (PEG) conjugate (lipid-PEG). Here, LNPs encapsulating mRNA encoding firefly luciferase are formulated by microfluidic mixing of the organic phase containing LNP lipid components and the aqueous phase containing mRNA. These mRNA-LNPs are then tested in vitro to evaluate their transfection efficiency in HepG2 cells using a bioluminescent plate-based assay. Additionally, mRNA-LNPs are evaluated in vivo in C57BL/6 mice following an intravenous injection via the lateral tail vein. Whole-body bioluminescence imaging is performed by using an in vivo imaging system. Representative results are shown for the mRNA-LNP characteristics, their transfection efficiency in HepG2 cells, and the total luminescent flux in C57BL/6 mice.

Testing the In Vitro and In Vivo Efficiency of mRNA-Lipid Nanoparticles Formulated by Microfluidic Mixing

Here, a protocol for formulating lipid nanoparticles (LNPs) that encapsulate mRNA encoding firefly luciferase is presented. These LNPs were tested for their potency in vitro in HepG2 cells and in vivo in C57BL/6 mice.

Lipid nanoparticles (LNPs) have attracted widespread attention recently with the successful development of the COVID-19 mRNA vaccines by Moderna and ...